Product Description
OEM Hot Forge Aluminium Alloy /Steel Forging Agriculture Trailer Axle for Farm Machinery Accessories
Product Description
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Material |
Aluminum, Brass,Bronze,Copper,Stainless Steel,Steel Alloy, etc. |
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Surface Treatment |
Zinc/Nickel/Chrome Plating, Passivation, Hardening, Clear Anodizing, Black Anodizing, Black Oxide, Coating, Degreasing, Brushing, Electronic |
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Certificate |
ISO9001:2015 |
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Packing |
Inner packing: Plastic/paper wrap, bubble bag, PE foam, EPE cotton, PPbag Custom made |
1.WCB,LCB,stainless steel, low carbon steel and alloy steel available.
2.Rich experience in materials ASTM WCB,LCB,low carbon steel and alloy steel.
3.Professional tooling and process to reduce cost.
4.Excellent surface and inner quality.
5.Electric CZPT and strict chemical composition test before cast.
Specifications:
1. ISO9001:2000 certification
2.TUV (PED 97/23/EC & AD2000 aa W0/TRD 100) certification
3.Professional OEM manufacturer
Forging: We can provide forged ring, open-die forging, forged shaft, forged bush, forged
shape,drop forging, precision forging, hot-pressed part, upset forging, hot-upset part, forged disc,
perforated disc.
Our Feature:
1) In-house capability: OEM service as per customers’ requests, with in-house tooling
design & fabricating.
2) Professional engineering capability: on product design, optimization and
performance analysis.
3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class
10-15,JIS 1702-1703 class 0 to 2, etc.
4) Packing: Tailor-made packaging method according to customer’s requirement.
5) Just-in-time delivery capability.
Our Services
1. Long standing reputation in this field.
2. Specialization is standard and accurate meet your requirement.
3. OEM quality standard guaranteed.
4. Product upgrading and expansion of species.
5. Good quality with competitive prices.
6. Flexible and convenient logistic service.
7. Excellent and high quality control.
8. Long lasting working life time.
9. Sufficient storage.
10. Original truck spare parts and professional manufacture.
11. High technology and stable performance.
12. Various size and models available.
| Features: Forged Steel Forging Parts from China Supplier |
| 1) Materials: malleable iron, carbon steel, Alloy steel, stainless steel, aluminum, bronze, brass, etc. |
| 2) Standard: JIS, DIN, ASTM, BS |
| 3 ) Surface treatment :Electro Zinc Plating Hot deep zinc plating, Electrophoresis, Powder coating, Painting ,Shoot blasting etc. |
| 4) Weight: 0.1 -10,000kg |
| 5) Processes : Forging, CNC Machining. |
| 6) Manufacturing equipments: 3 die-forging product lines (3 ton stamp forging hammer product line, 1000 ton friction product line, 1250 ton press product line), various loose hammers and cylinder parts , automatic control ring forging machine, heat treatment cellar, digital control fibre natural gas car furnace, standing machine tool, machine tools, standing miller, standing drill machine, bench drill machine ,CNC machining centre etc |
| 7) Testing equipment: Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
| 8)Services |
| a) Also can design and manufacture forged according to the customers’ requirement |
| b) ISO9001 quality control and inspection |
| c) In house & Third Parties |
| d) Ordering and warehousing |
| 9)Packing: Wooden cases or according to customers’ needs |
Packaging & Shipping
FAQ
| Q: What is the payment method? A: We accept TT (Bank Transfer), Western Union, L/C. 1. For total amount under US$500, 100% in advance. 2. For total amount above US$500, 30% in advance, the rest before shipment. |
| Q: What is your MOQ? A: MOQ depends on our client’s needs, besides,we welcome trial order before mass-production. |
| Q: What is the production cycle? A: It varies a lot depending on product dimension,technical requirements and quantity. We always try to meet customers’ requirement by adjusting our workshop schedule. |
| Q: What kind of payment terms do you accept? A: T/T, western union, etc. |
| Q: Is it possible to know how is my product going on without visiting your company? A: We will offer a detailed products schedule and send weekly reports with digital pictures and videos which show the machining progress. |
| Q: If you make poor quality goods,will you refund our fund? A: We make products according to drawings or samples strictly until them reach your 100% satisfaction. And actually we wont take a chance to do poor quality products.We are proud of keeping the spirit of good quality. |
Quality First, Price Best, Service Foremost!
We assure you of our best services at all times!
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| Processing Object: | Metal |
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| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the safety considerations when working with axles, especially during repairs?
Working with axles, especially during repairs, requires careful attention to safety to prevent accidents and injuries. Here are some important safety considerations to keep in mind when working with axles:
1. Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed boots. PPE helps protect against potential hazards such as flying debris, sharp edges, and accidental contact with heavy components.
2. Vehicle Stability:
Ensure that the vehicle is on a stable and level surface before working on the axles. Engage the parking brake and use wheel chocks to prevent unintended vehicle movement. The stability of the vehicle is crucial to maintain a safe working environment.
3. Lifting and Support:
Use proper lifting equipment, such as hydraulic jacks or vehicle lifts, to raise the vehicle safely. Follow the manufacturer’s guidelines for lifting points and weight capacities. Once the vehicle is lifted, support it securely with jack stands or other appropriate supports to prevent it from falling or shifting during repairs.
4. Lockout/Tagout:
If the repair work involves disconnecting or removing any electrical or mechanical components that could cause the axle or wheels to move, follow lockout/tagout procedures. This involves locking and tagging out the power source, so it cannot be accidentally energized while work is being performed.
5. Proper Tools and Equipment:
Use the correct tools and equipment for the job. Using improper tools or makeshift methods can lead to accidents and damage to the axle or surrounding components. Follow the manufacturer’s instructions and recommended procedures for disassembling, repairing, and reassembling the axle.
6. Proper Torque and Tightening:
When reassembling the axle components, use a torque wrench to ensure that fasteners are tightened to the manufacturer’s specifications. Over-tightening or under-tightening can lead to component failure or damage. Follow the recommended torque values provided by the vehicle manufacturer.
7. Safe Handling of Heavy Components:
Axle components can be heavy and cumbersome. Use appropriate lifting techniques and equipment, such as hoists or lifting straps, to safely handle heavy axle parts. Avoid lifting heavy components alone whenever possible and ask for assistance when needed.
8. Proper Disposal of Fluids and Waste:
If the repair involves draining fluids from the axle, such as differential oil, ensure proper disposal according to local regulations. Use appropriate containers to collect and store fluids and dispose of them at authorized collection points.
9. Training and Experience:
Working with axles requires knowledge and experience. If you are unfamiliar with axle repairs, consider seeking assistance from a qualified mechanic or technician who has the necessary training and expertise. If you decide to perform the repairs yourself, ensure that you have the appropriate knowledge and skills to carry out the task safely.
By following these safety considerations, you can help minimize the risk of accidents, injuries, and damage when working with axles, ensuring a safe working environment for yourself and others involved in the repair process.
Can you provide insights into the advancements in axle technology in recent years?
In recent years, there have been significant advancements in axle technology to enhance performance, efficiency, and safety in vehicles. Here are some insights into the key advancements:
- Lightweight Materials:
- Electronic Differential:
- Advanced Axle Bearings:
- Electric Axles:
- Active Suspension Integration:
- Improved Sealing and Lubrication:
- Autonomous Vehicle Integration:
One notable advancement is the use of lightweight materials in axle construction. Manufacturers have increasingly utilized materials such as aluminum alloys and high-strength steels to reduce the weight of axles without compromising strength and durability. Lighter axles contribute to improved fuel efficiency and overall vehicle performance.
Electronic differentials, also known as eDiffs, have gained popularity in recent years. They utilize sensors, actuators, and control algorithms to monitor and distribute torque between the wheels more efficiently. Electronic differentials enhance traction, stability, and handling by actively managing torque distribution, especially in vehicles equipped with advanced stability control systems.
Axle bearings have seen advancements in design and materials to reduce friction, improve efficiency, and enhance durability. For example, the use of roller bearings or tapered roller bearings has become more prevalent, offering reduced frictional losses and improved load-carrying capacity. Some manufacturers have also introduced sealed or maintenance-free bearings to minimize maintenance requirements.
With the rise of electric vehicles (EVs) and hybrid vehicles, electric axles have emerged as a significant technological advancement. Electric axles integrate electric motors, power electronics, and gear systems into the axle assembly. They eliminate the need for traditional drivetrain components, simplify vehicle packaging, and offer benefits such as instant torque, regenerative braking, and improved energy efficiency.
Advancements in axle technology have facilitated the integration of active suspension systems into axle designs. Active suspension systems use sensors, actuators, and control algorithms to adjust the suspension characteristics in real-time, providing improved ride comfort, handling, and stability. Axles with integrated active suspension components offer more precise control over vehicle dynamics.
Axles have seen advancements in sealing and lubrication technologies to enhance durability and minimize maintenance requirements. Improved sealing systems help prevent contamination and retain lubricants, reducing the risk of premature wear or damage. Enhanced lubrication systems with better heat dissipation and reduced frictional losses contribute to improved efficiency and longevity.
The development of autonomous vehicles has spurred advancements in axle technology. Axles are being designed to accommodate the integration of sensors, actuators, and communication systems necessary for autonomous driving. These advancements enable seamless integration with advanced driver-assistance systems (ADAS) and autonomous driving features, ensuring optimal performance and safety.
It’s important to note that the specific advancements in axle technology can vary across different vehicle manufacturers and models. Furthermore, ongoing research and development efforts continue to drive further innovations in axle design, materials, and functionalities.
For the most up-to-date and detailed information on axle technology advancements, it is advisable to consult automotive manufacturers, industry publications, and reputable sources specializing in automotive technology.
How do solid axles differ from independent axles in terms of performance?
When comparing solid axles and independent axles in terms of performance, there are several key differences to consider. Both types of axles have their advantages and disadvantages, and their suitability depends on the specific application and desired performance characteristics. Here’s a comparison of solid axles and independent axles:
| Aspect | Solid Axles | Independent Axles |
|---|---|---|
| Load-Bearing Capability | Solid axles have high load-bearing capability due to their robust and sturdy construction. They can handle heavy loads and provide excellent stability, making them suitable for off-road vehicles, heavy-duty trucks, and towing applications. | Independent axles typically have lower load-bearing capability compared to solid axles. They are designed for lighter loads and offer improved ride comfort and handling characteristics. They are commonly used in passenger cars, sports cars, and vehicles with a focus on maneuverability and road performance. |
| Wheel Articulation | Solid axles have limited wheel articulation due to their connected and rigid design. This can result in reduced traction and compromised wheel contact with the ground on uneven terrain. However, solid axles provide excellent traction in situations where the weight distribution on all wheels needs to be maintained, such as in off-road or rock-crawling applications. | Independent axles offer greater wheel articulation as each wheel can move independently of the others. This allows the wheels to better conform to uneven terrain, maximizing traction and maintaining contact with the ground. Independent axles provide improved off-road capability, enhanced handling, and better ride comfort. |
| Ride Comfort | Due to their rigid design, solid axles generally provide a stiffer and less compliant ride compared to independent axles. They transmit more road shocks and vibrations to the vehicle’s occupants, resulting in a rougher ride quality. | Independent axles are known for providing better ride comfort. Each wheel can react independently to road imperfections, absorbing shocks and vibrations more effectively. This leads to a smoother and more comfortable ride, particularly on paved roads and surfaces with minor irregularities. |
| Handling and Stability | Solid axles offer excellent stability due to their connected nature. They provide better resistance to lateral forces, making them suitable for high-speed stability and towing applications. However, the rigid axle design can limit overall handling and maneuverability, particularly in tight corners or during quick direction changes. | Independent axles generally offer improved handling and maneuverability. Each wheel can react independently to steering inputs, allowing for better cornering performance and agility. Independent axles are commonly found in vehicles where precise handling and responsive steering are desired, such as sports cars and performance-oriented vehicles. |
| Maintenance and Repair | Solid axles are relatively simpler in design and have fewer moving parts, making them easier to maintain and repair. They are often more resistant to damage and require less frequent servicing. However, if a component within the axle assembly fails, the entire axle may need to be replaced. | Independent axles are typically more complex in design and have multiple moving parts, such as control arms, CV joints, or bearings. This complexity can result in higher maintenance and repair costs. However, if a failure occurs, only the affected component needs to be replaced, reducing repair expenses compared to replacing the entire axle. |
It’s important to note that advancements in suspension and axle technologies have resulted in various hybrid systems that combine features of solid and independent axles. These systems aim to provide a balance between load-bearing capability, wheel articulation, ride comfort, and handling performance based on specific application requirements.
In summary, solid axles excel in load-bearing capability, stability, and durability, making them suitable for heavy-duty applications and off-road conditions. Independent axles offer improved ride comfort, better wheel articulation, enhanced handling, and maneuverability, making them suitable for passenger cars and vehicles focused on road performance. The choice between solid axles and independent axles depends on the specific needs and priorities of the vehicle or machinery.
editor by CX 2024-04-04