Product Description

Chinese Brand New Construction Machinery
SUNYO  WZ30-25 model backhoe loader with famous engine and transmission. 
widely used and flexible operation. 

The Backhoe Loader WZ30-25:
   WZ30-25 Backhoe loader, with CZPT  YC4A105Z-T20 engine , power is100hp, chinese axle and Trans. With A/C, pilot control, Reversing video, hammer pipe ,                                                             WZ30-25 Backhoe loader Operating weight7600kg, front bucket 1.2 m3, rated loading is 2.5tons. Rear CZPT bucket is 0.3 m3,                                     
  It can  use for loading and digging, 1 machine has 2 functions. can help you to save much more cost. and can do many kinds work for building road, and so on.                                                                      
 It will bring you higher economic efficiency, Better profit income.

Main Performance Parameter of WZ30-25:

Backhoe Loader:
the backhoe loader also called a loader backhoe,is a heavy equipment vehicle that consists of a tractor fitted with a bucket on the front and a backhoe on the back. Due to its small size and versatility, backhoe loaders are very common in urban engineering and small construction projects (such as building a small house, fixing urban roads, etc.) as well as developing countries. This type of machine is similar to and derived from what is now known as a TLB (Tractor-Loader-Backhoe), which is to say, an agricultural tractor fitted with a front loader and rear backhoe attachment.

Packing & Shipping:
We have been engaged in foreign trade for more than 18 years and have very rich experience in shipping. According to the past situation, each of our products is complete and delivered to customers as planned.
Generally, For the WZ30-25 Backhoe loader , one set need 1 40H conainer, or 2 sets load into 1 40H container and 1 20 container.  it also can load in the bulk ship, or Ro-on/Ro-off ship. it according your requirements

Attachments:
Our backhoe loader can be with some more attachements excapt the standard bucket. for exmple the 4 in 1 bucket, Quick Change, Fork, Auger, Hamer, Grass Grab, Wooden Fork, Snow blade, sweaper, Rops And so on. 

Our Service :
Pre-sale service:
To our customers, before you buy the equipments, we hope to understand your needs, according to your machine requirements and your budget; choose the right model for you, to ensure that you buy high-quality products at a lower price.
At the same time, you are welcome to visit our factory in HangZhou, China; we will book hotels, air tickets and take you up from air port.

After-sale service:
After the sale, we will properly arrange the transportation of the machine to ensure that the goods are safely delivered to your hands.
At the same time, we will provide you with technical support 24 hours a day, or send engineers to CZPT the installation and operation. If there are any quality problems with the machine, we will solve it for you in the first time.

Factory View:

Here show some factory pictures to help you understand our company.

Exhibition:
Here show you some exhibition pictures . 

Certificate :

 

FAQ:
Q1: Which country do you export to?
Asia: Pakistan, Philippines, Thailand, Myanmar, Vietnam, Bangladesh, Kazakhstan, Turkmenistan, etc.
Middle East: Iran, UAE, Jordan, Oman, Saudi Arabia, Syria, etc.
Europe: Poland, Russia, Ukraine, Belarus, Bulgaria, etc.
Africa: South Africa,Kenya,Congo,Ethiopia,Nigeria,Ghana,Algeria,Senegal,Tunisia,etc.
South America: Paraguay, Colombia, Brazil, Peru, Chile, Cuba, Venezuela, etc.
Oceania: Australia, etc.

Q2: What is the proportion of your products export?
90% of our products are exported to all over the world.

Q3: What is the payment term?
We can discuss with you. Consider for long-term customers we are favorable payment terms TT, L/C, west union. It depends on the cooperation time, country and contract value.

Q4: What kind of logistic service do you supply?
FOB, CIF, C&F

Q5: What spare parts can you supply?
All kinds of spare parts of SUNYO JCM, SDLG, SHACMAN,  SHXIHU (WEST LAKE) DIS.I, YTO,  etc.
 

What is a driveshaft and how much does it cost to replace one?

Your vehicle is made up of many moving parts. Knowing each part is important because a damaged driveshaft can seriously damage other parts of the car. You may not know how important your driveshaft is, but it’s important to know if you want to fix your car. In this article, we’ll discuss what a driveshaft is, what its symptoms are, and how much it costs to replace a driveshaft.

Repair damaged driveshafts

A damaged driveshaft does not allow you to turn the wheels freely. It also exposes your vehicle to higher repair costs due to damaged driveshafts. If the drive shaft breaks while the car is in motion, it may cause a crash. Also, it can significantly affect the performance of the car. If you don’t fix the problem right away, you could risk more expensive repairs. If you suspect that the drive shaft is damaged, do the following.
First, make sure the drive shaft is protected from dust, moisture, and dust. A proper driveshaft cover will prevent grease from accumulating in the driveshaft, reducing the chance of further damage. The grease will also cushion the metal-to-metal contact in the constant velocity joints. For example, hitting a soft material is better than hitting a metal wall. A damaged prop shaft can not only cause difficult cornering, but it can also cause the vehicle to vibrate, which can further damage the rest of the drivetrain.
If the driveshaft is damaged, you can choose to fix it yourself or take it to a mechanic. Typically, driveshaft repairs cost around $200 to $300. Parts and labor may vary based on your vehicle type and type of repair. These parts can cost up to $600. However, if you don’t have a mechanical background, it’s better to leave it to a professional.
If you notice that 1 of the 2 drive shafts is worn, it’s time to repair it. Worn bushings and bearings can cause the drive shaft to vibrate unnecessarily, causing it to break and cause further damage. You can also check the center bearing if there is any play in the bearing. If these symptoms occur, it is best to take your car to a mechanic as soon as possible.

Learn about U-joints

While most vehicles have at least 1 type of U-joint, there are other types available. CV joints (also known as hot rod joints) are used in a variety of applications. The minor axis is shorter than the major axis on which the U-joint is located. In both cases, the U-joints are lubricated at the factory. During servicing, the drive shaft slip joint should be lubricated.
There are 2 main styles of U-joints, including forged and press fit. They are usually held in place by C-clamps. Some of these U-joints have knurls or grooves. When selecting the correct fitting, be sure to measure the entire fitting. To make sure you get the correct size, you can use the size chart or check the manual for your specific model.
In addition to lubrication, the condition of the U-joint should be checked regularly. Lubricate them regularly to avoid premature failure. If you hear a clicking sound when shifting gears, the u-joint space may be misaligned. In this case, the bearing may need to be serviced. If there is insufficient grease in the bearings, the universal joint may need to be replaced.
U-joint is an important part of the automobile transmission shaft. Without them, your car would have no wheeled suspension. Without them, your vehicle will have a rickety front end and a wobbly rear end. Because cars can’t drive on ultra-flat surfaces, they need flexible driveshafts. The U-joint compensates for this by allowing it to move up and down with the suspension.
A proper inspection will determine if your u-joints are loose or worn. It should be easy to pull them out. Make sure not to pull them all the way out. Also, the bearing caps should not move. Any signs of roughness or wear would indicate a need for a new UJ. Also, it is important to note that worn UJs cannot be repaired.

Symptoms of Driveshaft Failure

One of the most common problems associated with a faulty driveshaft is difficulty turning the wheels. This severely limits your overall control over the vehicle. Fortunately, there are several symptoms that could indicate that your driveshaft is failing. You should take immediate steps to determine the cause of the problem. One of the most common causes of driveshaft failure is a weak or faulty reverse gear. Other common causes of driveshaft damage include driving too hard, getting stuck in reverse gear and differential lock.
Another sign of a failed driveshaft is unusual noise while driving. These noises are usually the result of wear on the bushings and bearings that support the drive shaft. They can also cause your car to screech or scratch when switching from drive to idle. Depending on the speed, the noise may be accompanied by vibration. When this happens, it’s time to send your vehicle in for a driveshaft replacement.
One of the most common symptoms of driveshaft failure is noticeable jitter when accelerating. This could be a sign of a loose U-joint or worn center bearing. You should thoroughly inspect your car to determine the cause of these sounds and corresponding symptoms. A certified mechanic can help you determine the cause of the noise. A damaged propshaft can severely limit the drivability of the vehicle.
Regular inspection of the drive shaft can prevent serious damage. Depending on the damage, you can replace the driveshaft for anywhere from $500 to $1,000. Depending on the severity of the damage and the level of repair, the cost will depend on the number of parts that need to be replaced. Do not drive with a bad driveshaft as it can cause a serious crash. There are several ways to avoid this problem entirely.
The first symptom to look for is a worn U-joint. If the U-joint comes loose or moves too much when trying to turn the steering wheel, the driveshaft is faulty. If you see visible rust on the bearing cap seals, you can take your car to a mechanic for a thorough inspection. A worn u-joint can also indicate a problem with the transmission.

The cost of replacing the drive shaft

Depending on your state and service center, a driveshaft repair can cost as little as $300 or as high as $2,000, depending on the specifics of your car. Labor costs are usually around $70. Prices for the parts themselves range from $400 to $600. Labor costs also vary by model and vehicle make. Ultimately, the decision to repair or replace the driveshaft will depend on whether you need a quick car repair or a full car repair.
Some cars have 2 separate driveshafts. One goes to the front and the other goes to the back. If your car has 4 wheel drive, you will have two. If you’re replacing the axles of an all-wheel-drive car, you’ll need a special part for each axle. Choosing the wrong 1 can result in more expensive repairs. Before you start shopping, you should know exactly how much it will cost.
Depending on the type of vehicle you own, a driveshaft replacement will cost between PS250 and PS500. Luxury cars can cost as much as PS400. However, for safety and the overall performance of the car, replacing the driveshaft may be a necessary repair. The cost of replacing a driveshaft depends on how long your car has been on the road and how much wear and tear it has experienced. There are some symptoms that indicate a faulty drive shaft and you should take immediate action.
Repairs can be expensive, so it’s best to hire a mechanic with experience in the field. You’ll be spending hundreds of dollars a month, but you’ll have peace of mind knowing the job will be done right. Remember that you may want to ask a friend or family member to help you. Depending on the make and model of your car, replacing the driveshaft is more expensive than replacing the parts and doing it yourself.
If you suspect that your drive shaft is damaged, be sure to fix it as soon as possible. It is not advisable to drive a car with abnormal vibration and sound for a long time. Fortunately, there are some quick ways to fix the problem and avoid costly repairs later. If you’ve noticed the symptoms above, it’s worth getting the job done. There are many signs that your driveshaft may need service, including lack of power or difficulty moving the vehicle.

Product Description

Chinese Brand New Construction Machinery
SUNYO  WZ30-25 model backhoe loader with famous engine and transmission. 
widely used and flexible operation. 

The Backhoe Loader WZ30-25:
   WZ30-25 Backhoe loader, with CZPT  YC4A105Z-T20 engine , power is100hp, chinese axle and Trans. With A/C, pilot control, Reversing video, hammer pipe ,                                                             WZ30-25 Backhoe loader Operating weight7600kg, front bucket 1.2 m3, rated loading is 2.5tons. Rear CZPT bucket is 0.3 m3,                                     
  It can  use for loading and digging, 1 machine has 2 functions. can help you to save much more cost. and can do many kinds work for building road, and so on.                                                                      
 It will bring you higher economic efficiency, Better profit income.

Main Performance Parameter of WZ30-25:

Backhoe Loader:
the backhoe loader also called a loader backhoe,is a heavy equipment vehicle that consists of a tractor fitted with a bucket on the front and a backhoe on the back. Due to its small size and versatility, backhoe loaders are very common in urban engineering and small construction projects (such as building a small house, fixing urban roads, etc.) as well as developing countries. This type of machine is similar to and derived from what is now known as a TLB (Tractor-Loader-Backhoe), which is to say, an agricultural tractor fitted with a front loader and rear backhoe attachment.

Packing & Shipping:
We have been engaged in foreign trade for more than 18 years and have very rich experience in shipping. According to the past situation, each of our products is complete and delivered to customers as planned.
Generally, For the WZ30-25 Backhoe loader , one set need 1 40H conainer, or 2 sets load into 1 40H container and 1 20 container.  it also can load in the bulk ship, or Ro-on/Ro-off ship. it according your requirements

Attachments:
Our backhoe loader can be with some more attachements excapt the standard bucket. for exmple the 4 in 1 bucket, Quick Change, Fork, Auger, Hamer, Grass Grab, Wooden Fork, Snow blade, sweaper, Rops And so on. 

Our Service :
Pre-sale service:
To our customers, before you buy the equipments, we hope to understand your needs, according to your machine requirements and your budget; choose the right model for you, to ensure that you buy high-quality products at a lower price.
At the same time, you are welcome to visit our factory in HangZhou, China; we will book hotels, air tickets and take you up from air port.

After-sale service:
After the sale, we will properly arrange the transportation of the machine to ensure that the goods are safely delivered to your hands.
At the same time, we will provide you with technical support 24 hours a day, or send engineers to CZPT the installation and operation. If there are any quality problems with the machine, we will solve it for you in the first time.

Factory View:

Here show some factory pictures to help you understand our company.

Exhibition:
Here show you some exhibition pictures . 

Certificate :

 

FAQ:
Q1: Which country do you export to?
Asia: Pakistan, Philippines, Thailand, Myanmar, Vietnam, Bangladesh, Kazakhstan, Turkmenistan, etc.
Middle East: Iran, UAE, Jordan, Oman, Saudi Arabia, Syria, etc.
Europe: Poland, Russia, Ukraine, Belarus, Bulgaria, etc.
Africa: South Africa,Kenya,Congo,Ethiopia,Nigeria,Ghana,Algeria,Senegal,Tunisia,etc.
South America: Paraguay, Colombia, Brazil, Peru, Chile, Cuba, Venezuela, etc.
Oceania: Australia, etc.

Q2: What is the proportion of your products export?
90% of our products are exported to all over the world.

Q3: What is the payment term?
We can discuss with you. Consider for long-term customers we are favorable payment terms TT, L/C, west union. It depends on the cooperation time, country and contract value.

Q4: What kind of logistic service do you supply?
FOB, CIF, C&F

Q5: What spare parts can you supply?
All kinds of spare parts of SUNYO JCM, SDLG, SHACMAN,  SHXIHU (WEST LAKE) DIS.I, YTO,  etc.
 

Worm Shafts and Gearboxes

If you have a gearbox, you may be wondering what the best Worm Shaft is for your application. There are several things to consider, including the Concave shape, Number of threads, and Lubrication. This article will explain each factor and help you choose the right Worm Shaft for your gearbox. There are many options available on the market, so don’t hesitate to shop around. If you are new to the world of gearboxes, read on to learn more about this popular type of gearbox.

Concave shape

The geometry of a worm gear varies considerably depending on its manufacturer and its intended use. Early worms had a basic profile that resembled a screw thread and could be chased on a lathe. Later, tools with a straight sided g-angle were developed to produce threads that were parallel to the worm’s axis. Grinding was also developed to improve the finish of worm threads and minimize distortions that occur with hardening.
To select a worm with the proper geometry, the diameter of the worm gear must be in the same unit as the worm’s shaft. Once the basic profile of the worm gear is determined, the worm gear teeth can be specified. The calculation also involves an angle for the worm shaft to prevent it from overheating. The angle of the worm shaft should be as close to the vertical axis as possible.
Double-enveloping worm gears, on the other hand, do not have a throat around the worm. They are helical gears with a straight worm shaft. Since the teeth of the worm are in contact with each other, they produce significant friction. Unlike double-enveloping worm gears, non-throated worm gears are more compact and can handle smaller loads. They are also easy to manufacture.
The worm gears of different manufacturers offer many advantages. For instance, worm gears are 1 of the most efficient ways to increase torque, while lower-quality materials like bronze are difficult to lubricate. Worm gears also have a low failure rate because they allow for considerable leeway in the design process. Despite the differences between the 2 standards, the overall performance of a worm gear system is the same.
The cone-shaped worm is another type. This is a technological scheme that combines a straight worm shaft with a concave arc. The concave arc is also a useful utility model. Worms with this shape have more than 3 contacts at the same time, which means they can reduce a large diameter without excessive wear. It is also a relatively low-cost model.

Thread pattern

A good worm gear requires a perfect thread pattern. There are a few key parameters that determine how good a thread pattern is. Firstly, the threading pattern must be ACME-threaded. If this is not possible, the thread must be made with straight sides. Then, the linear pitch of the “worm” must be the same as the circular pitch of the corresponding worm wheel. In simple terms, this means the pitch of the “worm” is the same as the circular pitch of the worm wheel. A quick-change gearbox is usually used with this type of worm gear. Alternatively, lead-screw change gears are used instead of a quick-change gear box. The pitch of a worm gear equals the helix angle of a screw.
A worm gear’s axial pitch must match the circular pitch of a gear with a higher axial pitch. The circular pitch is the distance between the points of teeth on the worm, while the axial pitch is the distance between the worm’s teeth. Another factor is the worm’s lead angle. The angle between the pitch cylinder and worm shaft is called its lead angle, and the higher the lead angle, the greater the efficiency of a gear.
Worm gear tooth geometry varies depending on the manufacturer and intended use. In early worms, threading resembled the thread on a screw, and was easily chased using a lathe. Later, grinding improved worm thread finishes and minimized distortions from hardening. As a result, today, most worm gears have a thread pattern corresponding to their size. When selecting a worm gear, make sure to check for the number of threads before purchasing it.
A worm gear’s threading is crucial in its operation. Worm teeth are typically cylindrical, and are arranged in a pattern similar to screw or nut threads. Worm teeth are often formed on an axis of perpendicular compared to their parallel counterparts. Because of this, they have greater torque than their spur gear counterparts. Moreover, the gearing has a low output speed and high torque.

Number of threads

Different types of worm gears use different numbers of threads on their planetary gears. A single threaded worm gear should not be used with a double-threaded worm. A single-threaded worm gear should be used with a single-threaded worm. Single-threaded worms are more effective for speed reduction than double-threaded ones.
The number of threads on a worm’s shaft is a ratio that compares the pitch diameter and number of teeth. In general, worms have 1,2,4 threads, but some have three, five, or six. Counting thread starts can help you determine the number of threads on a worm. A single-threaded worm has fewer threads than a multiple-threaded worm, but a multi-threaded worm will have more threads than a mono-threaded planetary gear.
To measure the number of threads on a worm shaft, a small fixture with 2 ground faces is used. The worm must be removed from its housing so that the finished thread area can be inspected. After identifying the number of threads, simple measurements of the worm’s outside diameter and thread depth are taken. Once the worm has been accounted for, a cast of the tooth space is made using epoxy material. The casting is moulded between the 2 tooth flanks. The V-block fixture rests against the outside diameter of the worm.
The circular pitch of a worm and its axial pitch must match the circular pitch of a larger gear. The axial pitch of a worm is the distance between the points of the teeth on a worm’s pitch diameter. The lead of a thread is the distance a thread travels in 1 revolution. The lead angle is the tangent to the helix of a thread on a cylinder.
The worm gear’s speed transmission ratio is based on the number of threads. A worm gear with a high ratio can be easily reduced in 1 step by using a set of worm gears. However, a multi-thread worm will have more than 2 threads. The worm gear is also more efficient than single-threaded gears. And a worm gear with a high ratio will allow the motor to be used in a variety of applications.

Lubrication

The lubrication of a worm gear is particularly challenging, due to its friction and high sliding contact force. Fortunately, there are several options for lubricants, such as compounded oils. Compounded oils are mineral-based lubricants formulated with 10 percent or more fatty acid, rust and oxidation inhibitors, and other additives. This combination results in improved lubricity, reduced friction, and lower sliding wear.
When choosing a lubricant for a worm shaft, make sure the product’s viscosity is right for the type of gearing used. A low viscosity will make the gearbox difficult to actuate and rotate. Worm gears also undergo a greater sliding motion than rolling motion, so grease must be able to migrate evenly throughout the gearbox. Repeated sliding motions will push the grease away from the contact zone.
Another consideration is the backlash of the gears. Worm gears have high gear ratios, sometimes 300:1. This is important for power applications, but is at the same time inefficient. Worm gears can generate heat during the sliding motion, so a high-quality lubricant is essential. This type of lubricant will reduce heat and ensure optimal performance. The following tips will help you choose the right lubricant for your worm gear.
In low-speed applications, a grease lubricant may be sufficient. In higher-speed applications, it’s best to apply a synthetic lubricant to prevent premature failure and tooth wear. In both cases, lubricant choice depends on the tangential and rotational speed. It is important to follow manufacturer’s guidelines regarding the choice of lubricant. But remember that lubricant choice is not an easy task.

Product Description

Chinese Brand New Construction Machinery
SUNYO  WZ30-25 model backhoe loader with famous engine and transmission. 
widely used and flexible operation. 
loverd by customers 

The Backhoe Loader WZ30-25:
   WZ30-25 Backhoe loader, with CZPT  YC4A105Z-T20 engine , power is100hp, chinese axle and Trans. With A/C, pilot control, Reversing video, hammer pipe ,                                                             WZ30-25 Backhoe loader Operating weight7600kg, front bucket 1.2 m3, rated loading is 2.5tons. Rear CZPT bucket is 0.3 m3,                                     
  It can  use for loading and digging, 1 machine has 2 functions. can help you to save much more cost. and can do many kinds work for building road, and so on.                                                                      
 It will bring you higher economic efficiency, Better profit income.

Main Performance Parameter of WZ30-25:

Backhoe Loader:
the backhoe loader also called a loader backhoe,is a heavy equipment vehicle that consists of a tractor fitted with a bucket on the front and a backhoe on the back. Due to its small size and versatility, backhoe loaders are very common in urban engineering and small construction projects (such as building a small house, fixing urban roads, etc.) as well as developing countries. This type of machine is similar to and derived from what is now known as a TLB (Tractor-Loader-Backhoe), which is to say, an agricultural tractor fitted with a front loader and rear backhoe attachment.

Packing & Shipping:
We have been engaged in foreign trade for more than 18 years and have very rich experience in shipping. According to the past situation, each of our products is complete and delivered to customers as planned.
Generally, For the WZ30-25 Backhoe loader , one set need 1 40H conainer, or 2 sets load into 1 40H container and 1 20 container.  it also can load in the bulk ship, or Ro-on/Ro-off ship. it according your requirements

Attachments:
Our backhoe loader can be with some more attachements excapt the standard bucket. for exmple the 4 in 1 bucket, Quick Change, Fork, Auger, Hamer, Grass Grab, Wooden Fork, Snow blade, sweaper, Rops And so on. 

Our Service :
Pre-sale service:
To our customers, before you buy the equipments, we hope to understand your needs, according to your machine requirements and your budget; choose the right model for you, to ensure that you buy high-quality products at a lower price.
At the same time, you are welcome to visit our factory in HangZhou, China; we will book hotels, air tickets and take you up from air port.

After-sale service:
After the sale, we will properly arrange the transportation of the machine to ensure that the goods are safely delivered to your hands.
At the same time, we will provide you with technical support 24 hours a day, or send engineers to CZPT the installation and operation. If there are any quality problems with the machine, we will solve it for you in the first time.

Factory View:

Here show some factory pictures to help you understand our company.

Exhibition:
Here show you some exhibition pictures . 

Certificate :

 

FAQ:
Q1: Which country do you export to?
Asia: Pakistan, Philippines, Thailand, Myanmar, Vietnam, Bangladesh, Kazakhstan, Turkmenistan, etc.
Middle East: Iran, UAE, Jordan, Oman, Saudi Arabia, Syria, etc.
Europe: Poland, Russia, Ukraine, Belarus, Bulgaria, etc.
Africa: South Africa,Kenya,Congo,Ethiopia,Nigeria,Ghana,Algeria,Senegal,Tunisia,etc.
South America: Paraguay, Colombia, Brazil, Peru, Chile, Cuba, Venezuela, etc.
Oceania: Australia, etc.

Q2: What is the proportion of your products export?
90% of our products are exported to all over the world.

Q3: What is the payment term?
We can discuss with you. Consider for long-term customers we are favorable payment terms TT, L/C, west union. It depends on the cooperation time, country and contract value.

Q4: What kind of logistic service do you supply?
FOB, CIF, C&F

Q5: What spare parts can you supply?
All kinds of spare parts of SUNYO JCM, SDLG, SHACMAN,  SHXIHU (WEST LAKE) DIS.I, YTO,  etc.
 

How to Choose the Right Worm Shaft

You might be curious to know how to choose the right Worm Shaft. In this article, you will learn about worm modules with the same pitch diameter, Double-thread worm gears, and Self-locking worm drive. Once you have chosen the proper Worm Shaft, you will find it easier to use the equipment in your home. There are many advantages to selecting the right Worm Shaft. Read on to learn more.

Concave shape

The concave shape of a worm’s shaft is an important characteristic for the design of a worm gearing. Worm gearings can be found in a wide range of shapes, and the basic profile parameters are available in professional and firm literature. These parameters are used in geometry calculations, and a selection of the right worm gearing for a particular application can be based on these requirements.
The thread profile of a worm is defined by the tangent to the axis of its main cylinder. The teeth are shaped in a straight line with a slightly concave shape along the sides. It resembles a helical gear, and the profile of the worm itself is straight. This type of gearing is often used when the number of teeth is greater than a certain limit.
The geometry of a worm gear depends on the type and manufacturer. In the earliest days, worms were made similar to simple screw threads, and could be chased on a lathe. During this time, the worm was often made with straight-sided tools to produce threads in the acme plane. Later, grinding techniques improved the thread finish and reduced distortions resulting from hardening.
When a worm gearing has multiple teeth, the pitch angle is a key parameter. A greater pitch angle increases efficiency. If you want to increase the pitch angle without increasing the number of teeth, you can replace a worm pair with a different number of thread starts. The helix angle must increase while the center distance remains constant. A higher pitch angle, however, is almost never used for power transmissions.
The minimum number of gear teeth depends on the angle of pressure at zero gearing correction. The diameter of the worm is d1, and is based on a known module value, mx or mn. Generally, larger values of m are assigned to larger modules. And a smaller number of teeth is called a low pitch angle. In case of a low pitch angle, spiral gearing is used. The pitch angle of the worm gear is smaller than 10 degrees.

Multiple-thread worms

Multi-thread worms can be divided into sets of one, two, or 4 threads. The ratio is determined by the number of threads on each set and the number of teeth on the apparatus. The most common worm thread counts are 1,2,4, and 6. To find out how many threads you have, count the start and end of each thread and divide by two. Using this method, you will get the correct thread count every time.
The tangent plane of a worm’s pitch profile changes as the worm moves lengthwise along the thread. The lead angle is greatest at the throat, and decreases on both sides. The curvature radius r” varies proportionally with the worm’s radius, or pitch angle at the considered point. Hence, the worm leads angle, r, is increased with decreased inclination and decreases with increasing inclination.
Multi-thread worms are characterized by a constant leverage between the gear surface and the worm threads. The ratio of worm-tooth surfaces to the worm’s length varies, which enables the wormgear to be adjusted in the same direction. To optimize the gear contact between the worm and gear, the tangent relationship between the 2 surfaces is optimal.
The efficiency of worm gear drives is largely dependent on the helix angle of the worm. Multiple thread worms can improve the efficiency of the worm gear drive by as much as 25 to 50% compared to single-thread worms. Worm gears are made of bronze, which reduces friction and heat on the worm’s teeth. A specialized machine can cut the worm gears for maximum efficiency.

Double-thread worm gears

In many different applications, worm gears are used to drive a worm wheel. These gears are unique in that the worm cannot be reversed by the power applied to the worm wheel. Because of their self-locking properties, they can be used to prevent reversing motion, although this is not a dependable function. Applications for worm gears include hoisting equipment, elevators, chain blocks, fishing reels, and automotive power steering. Because of their compact size, these gears are often used in applications with limited space.
Worm sets typically exhibit more wear than other types of gears, and this means that they require more limited contact patterns in new parts. Worm wheel teeth are concave, making it difficult to measure tooth thickness with pins, balls, and gear tooth calipers. To measure tooth thickness, however, you can measure backlash, a measurement of the spacing between teeth in a gear. Backlash can vary from 1 worm gear to another, so it is important to check the backlash at several points. If the backlash is different in 2 places, this indicates that the teeth may have different spacing.
Single-thread worm gears provide high speed reduction but lower efficiency. A multi-thread worm gear can provide high efficiency and high speed, but this comes with a trade-off in terms of horsepower. However, there are many other applications for worm gears. In addition to heavy-duty applications, they are often used in light-duty gearboxes for a variety of functions. When used in conjunction with double-thread worms, they allow for a substantial speed reduction in 1 step.
Stainless-steel worm gears can be used in damp environments. The worm gear is not susceptible to rust and is ideal for wet and damp environments. The worm wheel’s smooth surfaces make cleaning them easy. However, they do require lubricants. The most common lubricant for worm gears is mineral oil. This lubricant is designed to protect the worm drive.

Self-locking worm drive

A self-locking worm drive prevents the platform from moving backward when the motor stops. A dynamic self-locking worm drive is also possible but does not include a holding brake. This type of self-locking worm drive is not susceptible to vibrations, but may rattle if released. In addition, it may require an additional brake to keep the platform from moving. A positive brake may be necessary for safety.
A self-locking worm drive does not allow for the interchangeability of the driven and driving gears. This is unlike spur gear trains that allow both to interchange positions. In a self-locking worm drive, the driving gear is always engaged and the driven gear remains stationary. The drive mechanism locks automatically when the worm is operated in the wrong manner. Several sources of information on self-locking worm gears include the Machinery’s Handbook.
A self-locking worm drive is not difficult to build and has a great mechanical advantage. In fact, the output of a self-locking worm drive cannot be backdriven by the input shaft. DIYers can build a self-locking worm drive by modifying threaded rods and off-the-shelf gears. However, it is easier to make a ratchet and pawl mechanism, and is significantly less expensive. However, it is important to understand that you can only drive 1 worm at a time.
Another advantage of a self-locking worm drive is the fact that it is not possible to interchange the input and output shafts. This is a major benefit of using such a mechanism, as you can achieve high gear reduction without increasing the size of the gear box. If you’re thinking about buying a self-locking worm gear for a specific application, consider the following tips to make the right choice.
An enveloping worm gear set is best for applications requiring high accuracy and efficiency, and minimum backlash. Its teeth are shaped differently, and the worm’s threads are modified to increase surface contact. They are more expensive to manufacture than their single-start counterparts, but this type is best for applications where accuracy is crucial. The worm drive is also a great option for heavy trucks because of their large size and high-torque capacity.

Product Description

SUNYO / Chinese High Quality/  WZ30-25 Backhoe Loader  with Famous Brand Engine and Transmission. Widely used, flexible operation

The Backhoe Loader WZ30-25:
   WZ30-25 Backhoe loader, with CZPT  YC4A105Z-T20 engine , power is100hp, chinese axle and Trans. With A/C, pilot control, Reversing video, hammer pipe ,                                                                                              WZ30-25 Backhoe loader Operating weight7600kg, front bucket 1.2 m3, rated loading is 2.5tons. Rear CZPT bucket is 0.3 m3,                                     
  It can  use for loading and digging, 1 machine has 2 functions. can help you to save much more cost. and can do many kinds work for building road, and so on.                                                                      
 It will bring you higher economic efficiency, Better profit income.

Main Performance Parameter of WZ30-25:

Backhoe Loader:
the backhoe loader also called a loader backhoe,is a heavy equipment vehicle that consists of a tractor fitted with a bucket on the front and a backhoe on the back. Due to its small size and versatility, backhoe loaders are very common in urban engineering and small construction projects (such as building a small house, fixing urban roads, etc.) as well as developing countries. This type of machine is similar to and derived from what is now known as a TLB (Tractor-Loader-Backhoe), which is to say, an agricultural tractor fitted with a front loader and rear backhoe attachment.

Packing & Shipping:
We have been engaged in foreign trade for more than 18 years and have very rich experience in shipping. According to the past situation, each of our products is complete and delivered to customers as planned.
Generally, For the WZ30-25 Backhoe loader , one set need 1 40H conainer, or 2 sets load into 1 40H container and 1 20 container.  it also can load in the bulk ship, or Ro-on/Ro-off ship. it according your requirements

Attachments:
Our backhoe loader can be with some more attachements excapt the standard bucket. for exmple the 4 in 1 bucket, Quick Change, Fork, Auger, Hamer, Grass Grab, Wooden Fork, Snow blade, sweaper, Rops And so on. 

Our Service :
Pre-sale service:
To our customers, before you buy the equipments, we hope to understand your needs, according to your machine requirements and your budget; choose the right model for you, to ensure that you buy high-quality products at a lower price.
At the same time, you are welcome to visit our factory in HangZhou, China; we will book hotels, air tickets and take you up from air port.

After-sale service:
After the sale, we will properly arrange the transportation of the machine to ensure that the goods are safely delivered to your hands.
At the same time, we will provide you with technical support 24 hours a day, or send engineers to CZPT the installation and operation. If there are any quality problems with the machine, we will solve it for you in the first time.

Factory View:

Here show some factory pictures to help you understand our company.

Exhibition:
Here show you some exhibition pictures . 

Certificate :

 

FAQ:
Q1: Which country do you export to?
Asia: Pakistan, Philippines, Thailand, Myanmar, Vietnam, Bangladesh, Kazakhstan, Turkmenistan, etc.
Middle East: Iran, UAE, Jordan, Oman, Saudi Arabia, Syria, etc.
Europe: Poland, Russia, Ukraine, Belarus, Bulgaria, etc.
Africa: South Africa,Kenya,Congo,Ethiopia,Nigeria,Ghana,Algeria,Senegal,Tunisia,etc.
South America: Paraguay, Colombia, Brazil, Peru, Chile, Cuba, Venezuela, etc.
Oceania: Australia, etc.

Q2: What is the proportion of your products export?
90% of our products are exported to all over the world.

Q3: What is the payment term?
We can discuss with you. Consider for long-term customers we are favorable payment terms TT, L/C, west union. It depends on the cooperation time, country and contract value.

Q4: What kind of logistic service do you supply?
FOB, CIF, C&F

Q5: What spare parts can you supply?
All kinds of spare parts of SUNYO JCM, SDLG, SHACMAN,  SHXIHU (WEST LAKE) DIS.I, YTO,  etc.
 

The Four Basic Components of a Screw Shaft

There are 4 basic components of a screw shaft: the Head, the Thread angle, and the Threaded shank. These components determine the length, shape, and quality of a screw. Understanding how these components work together can make purchasing screws easier. This article will cover these important factors and more. Once you know these, you can select the right type of screw for your project. If you need help choosing the correct type of screw, contact a qualified screw dealer.

Thread angle

The angle of a thread on a screw shaft is the difference between the 2 sides of the thread. Threads that are unified have a 60 degree angle. Screws have 2 parts: a major diameter, also known as the screw’s outside diameter, and a minor diameter, or the screw’s root diameter. A screw or nut has a major diameter and a minor diameter. Each has its own angle, but they all have 1 thing in common – the angle of thread is measured perpendicularly to the screw’s axis.
The pitch of a screw depends on the helix angle of the thread. In a single-start screw, the lead is equal to the pitch, and the thread angle of a multiple-start screw is based on the number of starts. Alternatively, you can use a square-threaded screw. Its square thread minimizes the contact surface between the nut and the screw, which improves efficiency and performance. A square thread requires fewer motors to transfer the same load, making it a good choice for heavy-duty applications.
A screw thread has 4 components. First, there is the pitch. This is the distance between the top and bottom surface of a nut. This is the distance the thread travels in a full revolution of the screw. Next, there is the pitch surface, which is the imaginary cylinder formed by the average of the crest and root height of each tooth. Next, there is the pitch angle, which is the angle between the pitch surface and the gear axis.

Head

There are 3 types of head for screws: flat, round, and hexagonal. They are used in industrial applications and have a flat outer face and a conical interior. Some varieties have a tamper-resistant pin in the head. These are usually used in the fabrication of bicycle parts. Some are lightweight, and can be easily carried from 1 place to another. This article will explain what each type of head is used for, and how to choose the right 1 for your screw.
The major diameter is the largest diameter of the thread. This is the distance between the crest and the root of the thread. The minor diameter is the smaller diameter and is the distance between the major and minor diameters. The minor diameter is half the major diameter. The major diameter is the upper surface of the thread. The minor diameter corresponds to the lower extreme of the thread. The thread angle is proportional to the distance between the major and minor diameters.
Lead screws are a more affordable option. They are easier to manufacture and less expensive than ball screws. They are also more efficient in vertical applications and low-speed operations. Some types of lead screws are also self-locking, and have a high coefficient of friction. Lead screws also have fewer parts. These types of screw shafts are available in various sizes and shapes. If you’re wondering which type of head of screw shaft to buy, this article is for you.

Threaded shank

Wood screws are made up of 2 parts: the head and the shank. The shank is not threaded all the way up. It is only partially threaded and contains the drive. This makes them less likely to overheat. Heads on wood screws include Oval, Round, Hex, Modified Truss, and Flat. Some of these are considered the “top” of the screw.
Screws come in many sizes and thread pitches. An M8 screw has a 1.25-mm thread pitch. The pitch indicates the distance between 2 identical threads. A pitch of 1 is greater than the other. The other is smaller and coarse. In most cases, the pitch of a screw is indicated by the letter M followed by the diameter in millimetres. Unless otherwise stated, the pitch of a screw is greater than its diameter.
Generally, the shank diameter is smaller than the head diameter. A nut with a drilled shank is commonly used. Moreover, a cotter pin nut is similar to a castle nut. Internal threads are usually created using a special tap for very hard metals. This tap must be followed by a regular tap. Slotted machine screws are usually sold packaged with nuts. Lastly, studs are often used in automotive and machine applications.
In general, screws with a metric thread are more difficult to install and remove. Fortunately, there are many different types of screw threads, which make replacing screws a breeze. In addition to these different sizes, many of these screws have safety wire holes to keep them from falling. These are just some of the differences between threaded screw and non-threaded. There are many different types of screw threads, and choosing the right 1 will depend on your needs and your budget.

Point

There are 3 types of screw heads with points: cone, oval, and half-dog. Each point is designed for a particular application, which determines its shape and tip. For screw applications, cone, oval, and half-dog points are common. Full dog points are not common, and they are available in a limited number of sizes and lengths. According to ASTM standards, point penetration contributes as much as 15% of the total holding power of the screw, but a cone-shaped point may be more preferred in some circumstances.
There are several types of set screws, each with its own advantage. Flat-head screws reduce indentation and frequent adjustment. Dog-point screws help maintain a secure grip by securing the collar to the screw shaft. Cup-point set screws, on the other hand, provide a slip-resistant connection. The diameter of a cup-point screw is usually half of its shaft diameter. If the screw is too small, it may slack and cause the screw collar to slip.
The UNF series has a larger area for tensile stress than coarse threads and is less prone to stripping. It’s used for external threads, limited engagement, and thinner walls. When using a UNF, always use a standard tap before a specialized tap. For example, a screw with a UNF point is the same size as a type C screw but with a shorter length.

Spacer

A spacer is an insulating material that sits between 2 parts and centers the shaft of a screw or other fastener. Spacers come in different sizes and shapes. Some of them are made of Teflon, which is thin and has a low coefficient of friction. Other materials used for spacers include steel, which is durable and works well in many applications. Plastic spacers are available in various thicknesses, ranging from 4.6 to 8 mm. They’re suitable for mounting gears and other items that require less contact surface.
These devices are used for precision fastening applications and are essential fastener accessories. They create clearance gaps between the 2 joined surfaces or components and enable the screw or bolt to be torqued correctly. Here’s a quick guide to help you choose the right spacer for the job. There are many different spacers available, and you should never be without one. All you need is a little research and common sense. And once you’re satisfied with your purchase, you can make a more informed decision.
A spacer is a component that allows the components to be spaced appropriately along a screw shaft. This tool is used to keep space between 2 objects, such as the spinning wheel and an adjacent metal structure. It also helps ensure that a competition game piece doesn’t rub against an adjacent metal structure. In addition to its common use, spacers can be used in many different situations. The next time you need a spacer, remember to check that the hole in your screw is threaded.

Nut

A nut is a simple device used to secure a screw shaft. The nut is fixed on each end of the screw shaft and rotates along its length. The nut is rotated by a motor, usually a stepper motor, which uses beam coupling to accommodate misalignments in the high-speed movement of the screw. Nuts are used to secure screw shafts to machined parts, and also to mount bearings on adapter sleeves and withdrawal sleeves.
There are several types of nut for screw shafts. Some have radial anti-backlash properties, which prevent unwanted radial clearances. In addition, they are designed to compensate for thread wear. Several nut styles are available, including anti-backlash radial nuts, which have a spring that pushes down on the nut’s flexible fingers. Axial anti-backlash nuts also provide thread-locking properties.
To install a ball nut, you must first align the tangs of the ball and nut. Then, you must place the adjusting nut on the shaft and tighten it against the spacer and spring washer. Then, you need to lubricate the threads, the ball grooves, and the spring washers. Once you’ve installed the nut, you can now install the ball screw assembly.
A nut for screw shaft can be made with either a ball or a socket. These types differ from hex nuts in that they don’t need end support bearings, and are rigidly mounted at the ends. These screws can also have internal cooling mechanisms to improve rigidity. In this way, they are easier to tension than rotating screws. You can also buy hollow stationary screws for rotator nut assemblies. This type is great for applications requiring high heat and wide temperature changes, but you should be sure to follow the manufacturer’s instructions.

Product Description

Chinese Brand New Construction Machinery
SUNYO  WZ30-25 model backhoe loader with famous engine and transmission. 
widely used and flexible operation. 

The Backhoe Loader WZ30-25:
   WZ30-25 Backhoe loader, with CZPT  YC4A105Z-T20 engine , power is100hp, chinese axle and Trans. With A/C, pilot control, Reversing video, hammer pipe ,                                                             WZ30-25 Backhoe loader Operating weight7600kg, front bucket 1.2 m3, rated loading is 2.5tons. Rear CZPT bucket is 0.3 m3,                                     
  It can  use for loading and digging, 1 machine has 2 functions. can help you to save much more cost. and can do many kinds work for building road, and so on.                                                                      
 It will bring you higher economic efficiency, Better profit income.

Main Performance Parameter of WZ30-25:

Backhoe Loader:
the backhoe loader also called a loader backhoe,is a heavy equipment vehicle that consists of a tractor fitted with a bucket on the front and a backhoe on the back. Due to its small size and versatility, backhoe loaders are very common in urban engineering and small construction projects (such as building a small house, fixing urban roads, etc.) as well as developing countries. This type of machine is similar to and derived from what is now known as a TLB (Tractor-Loader-Backhoe), which is to say, an agricultural tractor fitted with a front loader and rear backhoe attachment.

Packing & Shipping:
We have been engaged in foreign trade for more than 18 years and have very rich experience in shipping. According to the past situation, each of our products is complete and delivered to customers as planned.
Generally, For the WZ30-25 Backhoe loader , one set need 1 40H conainer, or 2 sets load into 1 40H container and 1 20 container.  it also can load in the bulk ship, or Ro-on/Ro-off ship. it according your requirements

Attachments:
Our backhoe loader can be with some more attachements excapt the standard bucket. for exmple the 4 in 1 bucket, Quick Change, Fork, Auger, Hamer, Grass Grab, Wooden Fork, Snow blade, sweaper, Rops And so on. 

Our Service :
Pre-sale service:
To our customers, before you buy the equipments, we hope to understand your needs, according to your machine requirements and your budget; choose the right model for you, to ensure that you buy high-quality products at a lower price.
At the same time, you are welcome to visit our factory in HangZhou, China; we will book hotels, air tickets and take you up from air port.

After-sale service:
After the sale, we will properly arrange the transportation of the machine to ensure that the goods are safely delivered to your hands.
At the same time, we will provide you with technical support 24 hours a day, or send engineers to CZPT the installation and operation. If there are any quality problems with the machine, we will solve it for you in the first time.

Factory View:

Here show some factory pictures to help you understand our company.

Exhibition:
Here show you some exhibition pictures . 

Certificate :

 

FAQ:
Q1: Which country do you export to?
Asia: Pakistan, Philippines, Thailand, Myanmar, Vietnam, Bangladesh, Kazakhstan, Turkmenistan, etc.
Middle East: Iran, UAE, Jordan, Oman, Saudi Arabia, Syria, etc.
Europe: Poland, Russia, Ukraine, Belarus, Bulgaria, etc.
Africa: South Africa,Kenya,Congo,Ethiopia,Nigeria,Ghana,Algeria,Senegal,Tunisia,etc.
South America: Paraguay, Colombia, Brazil, Peru, Chile, Cuba, Venezuela, etc.
Oceania: Australia, etc.

Q2: What is the proportion of your products export?
90% of our products are exported to all over the world.

Q3: What is the payment term?
We can discuss with you. Consider for long-term customers we are favorable payment terms TT, L/C, west union. It depends on the cooperation time, country and contract value.

Q4: What kind of logistic service do you supply?
FOB, CIF, C&F

Q5: What spare parts can you supply?
All kinds of spare parts of SUNYO JCM, SDLG, SHACMAN,  SHXIHU (WEST LAKE) DIS.I, YTO,  etc.
 

How to Select a Worm Shaft and Gear For Your Project

You will learn about axial pitch PX and tooth parameters for a Worm Shaft 20 and Gear 22. Detailed information on these 2 components will help you select a suitable Worm Shaft. Read on to learn more….and get your hands on the most advanced gearbox ever created! Here are some tips for selecting a Worm Shaft and Gear for your project!…and a few things to keep in mind.

Gear 22

The tooth profile of Gear 22 on Worm Shaft 20 differs from that of a conventional gear. This is because the teeth of Gear 22 are concave, allowing for better interaction with the threads of the worm shaft 20. The worm’s lead angle causes the worm to self-lock, preventing reverse motion. However, this self-locking mechanism is not entirely dependable. Worm gears are used in numerous industrial applications, from elevators to fishing reels and automotive power steering.
The new gear is installed on a shaft that is secured in an oil seal. To install a new gear, you first need to remove the old gear. Next, you need to unscrew the 2 bolts that hold the gear onto the shaft. Next, you should remove the bearing carrier from the output shaft. Once the worm gear is removed, you need to unscrew the retaining ring. After that, install the bearing cones and the shaft spacer. Make sure that the shaft is tightened properly, but do not over-tighten the plug.
To prevent premature failures, use the right lubricant for the type of worm gear. A high viscosity oil is required for the sliding action of worm gears. In two-thirds of applications, lubricants were insufficient. If the worm is lightly loaded, a low-viscosity oil may be sufficient. Otherwise, a high-viscosity oil is necessary to keep the worm gears in good condition.
Another option is to vary the number of teeth around the gear 22 to reduce the output shaft’s speed. This can be done by setting a specific ratio (for example, 5 or 10 times the motor’s speed) and modifying the worm’s dedendum accordingly. This process will reduce the output shaft’s speed to the desired level. The worm’s dedendum should be adapted to the desired axial pitch.

Worm Shaft 20

When selecting a worm gear, consider the following things to consider. These are high-performance, low-noise gears. They are durable, low-temperature, and long-lasting. Worm gears are widely used in numerous industries and have numerous benefits. Listed below are just some of their benefits. Read on for more information. Worm gears can be difficult to maintain, but with proper maintenance, they can be very reliable.
The worm shaft is configured to be supported in a frame 24. The size of the frame 24 is determined by the center distance between the worm shaft 20 and the output shaft 16. The worm shaft and gear 22 may not come in contact or interfere with 1 another if they are not configured properly. For these reasons, proper assembly is essential. However, if the worm shaft 20 is not properly installed, the assembly will not function.
Another important consideration is the worm material. Some worm gears have brass wheels, which may cause corrosion in the worm. In addition, sulfur-phosphorous EP gear oil activates on the brass wheel. These materials can cause significant loss of load surface. Worm gears should be installed with high-quality lubricant to prevent these problems. There is also a need to choose a material that is high-viscosity and has low friction.
Speed reducers can include many different worm shafts, and each speed reducer will require different ratios. In this case, the speed reducer manufacturer can provide different worm shafts with different thread patterns. The different thread patterns will correspond to different gear ratios. Regardless of the gear ratio, each worm shaft is manufactured from a blank with the desired thread. It will not be difficult to find 1 that fits your needs.

Gear 22’s axial pitch PX

The axial pitch of a worm gear is calculated by using the nominal center distance and the Addendum Factor, a constant. The Center Distance is the distance from the center of the gear to the worm wheel. The worm wheel pitch is also called the worm pitch. Both the dimension and the pitch diameter are taken into consideration when calculating the axial pitch PX for a Gear 22.
The axial pitch, or lead angle, of a worm gear determines how effective it is. The higher the lead angle, the less efficient the gear. Lead angles are directly related to the worm gear’s load capacity. In particular, the angle of the lead is proportional to the length of the stress area on the worm wheel teeth. A worm gear’s load capacity is directly proportional to the amount of root bending stress introduced by cantilever action. A worm with a lead angle of g is almost identical to a helical gear with a helix angle of 90 deg.
In the present invention, an improved method of manufacturing worm shafts is described. The method entails determining the desired axial pitch PX for each reduction ratio and frame size. The axial pitch is established by a method of manufacturing a worm shaft that has a thread that corresponds to the desired gear ratio. A gear is a rotating assembly of parts that are made up of teeth and a worm.
In addition to the axial pitch, a worm gear’s shaft can also be made from different materials. The material used for the gear’s worms is an important consideration in its selection. Worm gears are usually made of steel, which is stronger and corrosion-resistant than other materials. They also require lubrication and may have ground teeth to reduce friction. In addition, worm gears are often quieter than other gears.

Gear 22’s tooth parameters

A study of Gear 22’s tooth parameters revealed that the worm shaft’s deflection depends on various factors. The parameters of the worm gear were varied to account for the worm gear size, pressure angle, and size factor. In addition, the number of worm threads was changed. These parameters are varied based on the ISO/TS 14521 reference gear. This study validates the developed numerical calculation model using experimental results from Lutz and FEM calculations of worm gear shafts.
Using the results from the Lutz test, we can obtain the deflection of the worm shaft using the calculation method of ISO/TS 14521 and DIN 3996. The calculation of the bending diameter of a worm shaft according to the formulas given in AGMA 6022 and DIN 3996 show a good correlation with test results. However, the calculation of the worm shaft using the root diameter of the worm uses a different parameter to calculate the equivalent bending diameter.
The bending stiffness of a worm shaft is calculated through a finite element model (FEM). Using a FEM simulation, the deflection of a worm shaft can be calculated from its toothing parameters. The deflection can be considered for a complete gearbox system as stiffness of the worm toothing is considered. And finally, based on this study, a correction factor is developed.
For an ideal worm gear, the number of thread starts is proportional to the size of the worm. The worm’s diameter and toothing factor are calculated from Equation 9, which is a formula for the worm gear’s root inertia. The distance between the main axes and the worm shaft is determined by Equation 14.

Gear 22’s deflection

To study the effect of toothing parameters on the deflection of a worm shaft, we used a finite element method. The parameters considered are tooth height, pressure angle, size factor, and number of worm threads. Each of these parameters has a different influence on worm shaft bending. Table 1 shows the parameter variations for a reference gear (Gear 22) and a different toothing model. The worm gear size and number of threads determine the deflection of the worm shaft.
The calculation method of ISO/TS 14521 is based on the boundary conditions of the Lutz test setup. This method calculates the deflection of the worm shaft using the finite element method. The experimentally measured shafts were compared to the simulation results. The test results and the correction factor were compared to verify that the calculated deflection is comparable to the measured deflection.
The FEM analysis indicates the effect of tooth parameters on worm shaft bending. Gear 22’s deflection on Worm Shaft can be explained by the ratio of tooth force to mass. The ratio of worm tooth force to mass determines the torque. The ratio between the 2 parameters is the rotational speed. The ratio of worm gear tooth forces to worm shaft mass determines the deflection of worm gears. The deflection of a worm gear has an impact on worm shaft bending capacity, efficiency, and NVH. The continuous development of power density has been achieved through advancements in bronze materials, lubricants, and manufacturing quality.
The main axes of moment of inertia are indicated with the letters A-N. The three-dimensional graphs are identical for the seven-threaded and one-threaded worms. The diagrams also show the axial profiles of each gear. In addition, the main axes of moment of inertia are indicated by a white cross.

Product Description

PRODUCT DESCRIPTION

2.5 Ton Diesel Forklift

VIFT forklift advantages:
1.Power System. VIFT forklifts are all with reliable power accessories,like CZPT Engine. All accessories are support by domestic and world famous brand, high quality, reliable after-sales.We follow the strict environmental design,all engines match the China or even higher emission standards.
2.Super comfortable. VIFT forklifts are all with comfortable driving space,adjustable steering wheel and seats,super low and non-slip step,suspension steering axle,storing space,and convenient LCD panel.
3.VIFT forklift can equip with different attachments according to your need.

Engine Option