China factory Factory High Precision CNC Machining Wheel Axle for Motorcycle Auto Train cv axle repair

Product Description

1. Marterial percentage

alloy steel:45%

carbon steel:35%

stainless steel:10%

iron:10%

2. Casting weight percentage

0.1-5kg:40%

5-20kg:30%

20-40kg:20%

above 40kg:10%

3. Industry percentage

Components for train & railway: 20%

Components for automobile & truck: 35%

Components for construction machinery & forklift: 25%

Components for agricultural machinery: 10%

Other machinery compponents: 10%

4. Globa market share

United States:30%

Europe:35%

Japan& Korea:15%

Domestic market:15%

Other:5%

5. Production capacity

Production Capacity: 20,000 tons / year

The Current Production Output: 15,000 tons / year

Open Capacity Percentage: 25%

 OEM and customized service

1) Quality guarantee 

•  Chemical checking 

•  NDE after rough machining 

•  Mechanical testing after heat treatment 

•  Final NDE,dimension inspected 

2) Quality document

•  Full Q.A document as per client request

3) Packing and Shipping

•  Standard export package(carton/wooden case/pallet)

•  Accept FOB,FAS,CNF,CIF door to door etc. or customer designated shipping agent.

4) Service 

•  Drawing: we can translate your original drawing, offer best suggestion on design. 

•  Quality: we have full set quality control system to guarantee the best quality. 

•  Inspection: inspect in house, all our products must be checked 3 times before packing.

5) Inspection

•  In-house foundry 

•  Third party inspection available upon requirement

6) Our goal

•  To be your preferred partner

7) Our values

•  Continuously strive to improve 

•  Enjoy our work 

•  Treat others the way we wish to be treated with honesty and integrity 

•  Disciplined people, disciplined thinking, disciplined action

Material Carbon steel, alloy steel, stainless steel
Process Lost wax casting + cnc machining
Casting dimension tolerance CT7
Casting surface roughness Ra 12.5um
Casting weight range 0.1-90kg
Casting Size Max linear size: 1200mm, Max diameter size: 600mm
Machining Precision Positioning accuracy 0.008mm, Rep. position. accuracy 0.006mm
Machining surface roughness Ra0.8~6.3um
Max Travel Of Spindle 1800mmx850mmx700mm
Max Turning Diameter 1000mm
Material standard  GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Surface treatment KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Service available OEM & ODM
Quality control 0 defects,100% inspection before packing
Application Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.

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After-sales Service: One Year
Warranty: One Year
Condition: New
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

axle

What are the safety considerations when working with axles, especially during repairs?

Working with axles, especially during repairs, requires careful attention to safety to prevent accidents and injuries. Here are some important safety considerations to keep in mind when working with axles:

1. Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed boots. PPE helps protect against potential hazards such as flying debris, sharp edges, and accidental contact with heavy components.

2. Vehicle Stability:

Ensure that the vehicle is on a stable and level surface before working on the axles. Engage the parking brake and use wheel chocks to prevent unintended vehicle movement. The stability of the vehicle is crucial to maintain a safe working environment.

3. Lifting and Support:

Use proper lifting equipment, such as hydraulic jacks or vehicle lifts, to raise the vehicle safely. Follow the manufacturer’s guidelines for lifting points and weight capacities. Once the vehicle is lifted, support it securely with jack stands or other appropriate supports to prevent it from falling or shifting during repairs.

4. Lockout/Tagout:

If the repair work involves disconnecting or removing any electrical or mechanical components that could cause the axle or wheels to move, follow lockout/tagout procedures. This involves locking and tagging out the power source, so it cannot be accidentally energized while work is being performed.

5. Proper Tools and Equipment:

Use the correct tools and equipment for the job. Using improper tools or makeshift methods can lead to accidents and damage to the axle or surrounding components. Follow the manufacturer’s instructions and recommended procedures for disassembling, repairing, and reassembling the axle.

6. Proper Torque and Tightening:

When reassembling the axle components, use a torque wrench to ensure that fasteners are tightened to the manufacturer’s specifications. Over-tightening or under-tightening can lead to component failure or damage. Follow the recommended torque values provided by the vehicle manufacturer.

7. Safe Handling of Heavy Components:

Axle components can be heavy and cumbersome. Use appropriate lifting techniques and equipment, such as hoists or lifting straps, to safely handle heavy axle parts. Avoid lifting heavy components alone whenever possible and ask for assistance when needed.

8. Proper Disposal of Fluids and Waste:

If the repair involves draining fluids from the axle, such as differential oil, ensure proper disposal according to local regulations. Use appropriate containers to collect and store fluids and dispose of them at authorized collection points.

9. Training and Experience:

Working with axles requires knowledge and experience. If you are unfamiliar with axle repairs, consider seeking assistance from a qualified mechanic or technician who has the necessary training and expertise. If you decide to perform the repairs yourself, ensure that you have the appropriate knowledge and skills to carry out the task safely.

By following these safety considerations, you can help minimize the risk of accidents, injuries, and damage when working with axles, ensuring a safe working environment for yourself and others involved in the repair process.

axle

Where can I purchase high-quality replacement axles for my make and model of vehicle?

When it comes to purchasing high-quality replacement axles for your specific make and model of vehicle, there are several reliable sources you can consider. Here are some options:

  1. Authorized Dealerships:
  2. Authorized dealerships of your vehicle’s manufacturer are a trustworthy option for purchasing replacement axles. They offer genuine parts that are specifically designed and engineered for your make and model. Contact your local dealership’s parts department to inquire about the availability of replacement axles.

  3. Independent Auto Parts Stores:
  4. Independent auto parts stores often carry a wide range of replacement axles from reputable manufacturers. These stores typically have knowledgeable staff who can help you identify the correct axle for your vehicle. Examples of popular auto parts stores include AutoZone, Advance Auto Parts, and O’Reilly Auto Parts.

  5. Online Retailers:
  6. Online retailers provide a convenient way to browse and purchase replacement axles from the comfort of your home. Websites such as Amazon, eBay, and RockAuto offer extensive selections of axles for various vehicle makes and models. Be sure to verify the compatibility of the axles with your specific vehicle before making a purchase.

  7. Specialty Performance Retailers:
  8. If you are looking for high-performance or upgraded axles, specialty performance retailers may be the way to go. These retailers cater to enthusiasts and offer axles that are designed to handle increased power, torque, or off-road demands. Examples of specialty performance retailers include Summit Racing, Jegs, and 4 Wheel Parts.

  9. Local Salvage Yards:
  10. Salvage yards, also known as junkyards or auto recyclers, can be a cost-effective option for finding used axles in good condition. Some salvage yards have an inventory system that allows you to search for specific parts based on your vehicle’s make and model. It’s important to thoroughly inspect used axles before purchase to ensure they meet your requirements.

  11. Vehicle Manufacturer’s Online Parts Store:
  12. Many vehicle manufacturers have their own online parts stores where you can directly purchase genuine replacement parts, including axles. These online stores provide the assurance of authenticity and compatibility with your specific make and model. Visit the official website of your vehicle’s manufacturer and look for their parts store section.

When purchasing replacement axles, it’s important to prioritize quality and ensure that the parts meet or exceed the original equipment specifications. Consider factors such as warranty coverage, customer reviews, and the reputation of the manufacturer or retailer. Additionally, consult with knowledgeable professionals or refer to your vehicle’s owner’s manual for specific axle specifications and recommendations.

axle

What are the signs of a worn or failing axle, and how can I troubleshoot axle issues?

Identifying the signs of a worn or failing axle is important for maintaining the safety and functionality of your vehicle. Here are some common signs to look out for and troubleshooting steps you can take to diagnose potential axle issues:

  1. Unusual Noises:
  2. If you hear clunking, clicking, or grinding noises coming from the area around the wheels, it could indicate a problem with the axle. These noises may occur during acceleration, deceleration, or when turning. Troubleshoot by listening carefully to the location and timing of the noises to help pinpoint the affected axle.

  3. Vibrations:
  4. A worn or failing axle can cause vibrations that can be felt through the steering wheel, floorboard, or seat. These vibrations may occur at certain speeds or during specific driving conditions. If you experience unusual vibrations, it’s important to investigate the cause, as it could be related to axle problems.

  5. Uneven Tire Wear:
  6. Inspect your tires for uneven wear patterns. Excessive wear on the inner or outer edges of the tires can be an indication of axle issues. Misaligned or damaged axles can cause the tires to tilt, leading to uneven tire wear. Regularly check your tires for signs of wear and take note of any abnormalities.

  7. Difficulty Steering:
  8. A worn or damaged axle can affect steering performance. If you experience difficulty in steering, such as stiffness, looseness, or a feeling of the vehicle pulling to one side, it may be due to axle problems. Pay attention to any changes in steering responsiveness and address them promptly.

  9. Visible Damage or Leaks:
  10. Inspect the axles visually for any signs of damage or leaks. Look for cracks, bends, or visible fluid leaks around the axle boots or seals. Damaged or leaking axles can lead to lubrication loss and accelerated wear. If you notice any visible issues, it’s important to have them inspected and repaired by a qualified mechanic.

  11. Professional Inspection:
  12. If you suspect axle issues but are unsure about the exact cause, it’s advisable to seek a professional inspection. A qualified mechanic can perform a thorough examination of the axles, suspension components, and related systems. They have the expertise and tools to diagnose axle problems accurately and recommend the appropriate repairs.

It’s important to note that troubleshooting axle issues can sometimes be challenging, as symptoms may overlap with other mechanical problems. If you’re uncertain about diagnosing or repairing axle issues on your own, it’s recommended to consult a professional mechanic. They can provide a proper diagnosis, ensure the correct repairs are performed, and help maintain the safety and performance of your vehicle.

China factory Factory High Precision CNC Machining Wheel Axle for Motorcycle Auto Train   cv axle repairChina factory Factory High Precision CNC Machining Wheel Axle for Motorcycle Auto Train   cv axle repair
editor by CX 2024-04-08