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China factory Factory High Precision CNC Machining Wheel Axle for Motorcycle Auto Train cv axle repair

Product Description

1. Marterial percentage

alloy steel:45%

carbon steel:35%

stainless steel:10%

iron:10%

2. Casting weight percentage

0.1-5kg:40%

5-20kg:30%

20-40kg:20%

above 40kg:10%

3. Industry percentage

Components for train & railway: 20%

Components for automobile & truck: 35%

Components for construction machinery & forklift: 25%

Components for agricultural machinery: 10%

Other machinery compponents: 10%

4. Globa market share

United States:30%

Europe:35%

Japan& Korea:15%

Domestic market:15%

Other:5%

5. Production capacity

Production Capacity: 20,000 tons / year

The Current Production Output: 15,000 tons / year

Open Capacity Percentage: 25%

 OEM and customized service

1) Quality guarantee 

•  Chemical checking 

•  NDE after rough machining 

•  Mechanical testing after heat treatment 

•  Final NDE,dimension inspected 

2) Quality document

•  Full Q.A document as per client request

3) Packing and Shipping

•  Standard export package(carton/wooden case/pallet)

•  Accept FOB,FAS,CNF,CIF door to door etc. or customer designated shipping agent.

4) Service 

•  Drawing: we can translate your original drawing, offer best suggestion on design. 

•  Quality: we have full set quality control system to guarantee the best quality. 

•  Inspection: inspect in house, all our products must be checked 3 times before packing.

5) Inspection

•  In-house foundry 

•  Third party inspection available upon requirement

6) Our goal

•  To be your preferred partner

7) Our values

•  Continuously strive to improve 

•  Enjoy our work 

•  Treat others the way we wish to be treated with honesty and integrity 

•  Disciplined people, disciplined thinking, disciplined action

Material Carbon steel, alloy steel, stainless steel
Process Lost wax casting + cnc machining
Casting dimension tolerance CT7
Casting surface roughness Ra 12.5um
Casting weight range 0.1-90kg
Casting Size Max linear size: 1200mm, Max diameter size: 600mm
Machining Precision Positioning accuracy 0.008mm, Rep. position. accuracy 0.006mm
Machining surface roughness Ra0.8~6.3um
Max Travel Of Spindle 1800mmx850mmx700mm
Max Turning Diameter 1000mm
Material standard  GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Surface treatment KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Service available OEM & ODM
Quality control 0 defects,100% inspection before packing
Application Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.

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After-sales Service: One Year
Warranty: One Year
Condition: New
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

axle

What are the safety considerations when working with axles, especially during repairs?

Working with axles, especially during repairs, requires careful attention to safety to prevent accidents and injuries. Here are some important safety considerations to keep in mind when working with axles:

1. Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed boots. PPE helps protect against potential hazards such as flying debris, sharp edges, and accidental contact with heavy components.

2. Vehicle Stability:

Ensure that the vehicle is on a stable and level surface before working on the axles. Engage the parking brake and use wheel chocks to prevent unintended vehicle movement. The stability of the vehicle is crucial to maintain a safe working environment.

3. Lifting and Support:

Use proper lifting equipment, such as hydraulic jacks or vehicle lifts, to raise the vehicle safely. Follow the manufacturer’s guidelines for lifting points and weight capacities. Once the vehicle is lifted, support it securely with jack stands or other appropriate supports to prevent it from falling or shifting during repairs.

4. Lockout/Tagout:

If the repair work involves disconnecting or removing any electrical or mechanical components that could cause the axle or wheels to move, follow lockout/tagout procedures. This involves locking and tagging out the power source, so it cannot be accidentally energized while work is being performed.

5. Proper Tools and Equipment:

Use the correct tools and equipment for the job. Using improper tools or makeshift methods can lead to accidents and damage to the axle or surrounding components. Follow the manufacturer’s instructions and recommended procedures for disassembling, repairing, and reassembling the axle.

6. Proper Torque and Tightening:

When reassembling the axle components, use a torque wrench to ensure that fasteners are tightened to the manufacturer’s specifications. Over-tightening or under-tightening can lead to component failure or damage. Follow the recommended torque values provided by the vehicle manufacturer.

7. Safe Handling of Heavy Components:

Axle components can be heavy and cumbersome. Use appropriate lifting techniques and equipment, such as hoists or lifting straps, to safely handle heavy axle parts. Avoid lifting heavy components alone whenever possible and ask for assistance when needed.

8. Proper Disposal of Fluids and Waste:

If the repair involves draining fluids from the axle, such as differential oil, ensure proper disposal according to local regulations. Use appropriate containers to collect and store fluids and dispose of them at authorized collection points.

9. Training and Experience:

Working with axles requires knowledge and experience. If you are unfamiliar with axle repairs, consider seeking assistance from a qualified mechanic or technician who has the necessary training and expertise. If you decide to perform the repairs yourself, ensure that you have the appropriate knowledge and skills to carry out the task safely.

By following these safety considerations, you can help minimize the risk of accidents, injuries, and damage when working with axles, ensuring a safe working environment for yourself and others involved in the repair process.

axle

Where can I purchase high-quality replacement axles for my make and model of vehicle?

When it comes to purchasing high-quality replacement axles for your specific make and model of vehicle, there are several reliable sources you can consider. Here are some options:

  1. Authorized Dealerships:
  2. Authorized dealerships of your vehicle’s manufacturer are a trustworthy option for purchasing replacement axles. They offer genuine parts that are specifically designed and engineered for your make and model. Contact your local dealership’s parts department to inquire about the availability of replacement axles.

  3. Independent Auto Parts Stores:
  4. Independent auto parts stores often carry a wide range of replacement axles from reputable manufacturers. These stores typically have knowledgeable staff who can help you identify the correct axle for your vehicle. Examples of popular auto parts stores include AutoZone, Advance Auto Parts, and O’Reilly Auto Parts.

  5. Online Retailers:
  6. Online retailers provide a convenient way to browse and purchase replacement axles from the comfort of your home. Websites such as Amazon, eBay, and RockAuto offer extensive selections of axles for various vehicle makes and models. Be sure to verify the compatibility of the axles with your specific vehicle before making a purchase.

  7. Specialty Performance Retailers:
  8. If you are looking for high-performance or upgraded axles, specialty performance retailers may be the way to go. These retailers cater to enthusiasts and offer axles that are designed to handle increased power, torque, or off-road demands. Examples of specialty performance retailers include Summit Racing, Jegs, and 4 Wheel Parts.

  9. Local Salvage Yards:
  10. Salvage yards, also known as junkyards or auto recyclers, can be a cost-effective option for finding used axles in good condition. Some salvage yards have an inventory system that allows you to search for specific parts based on your vehicle’s make and model. It’s important to thoroughly inspect used axles before purchase to ensure they meet your requirements.

  11. Vehicle Manufacturer’s Online Parts Store:
  12. Many vehicle manufacturers have their own online parts stores where you can directly purchase genuine replacement parts, including axles. These online stores provide the assurance of authenticity and compatibility with your specific make and model. Visit the official website of your vehicle’s manufacturer and look for their parts store section.

When purchasing replacement axles, it’s important to prioritize quality and ensure that the parts meet or exceed the original equipment specifications. Consider factors such as warranty coverage, customer reviews, and the reputation of the manufacturer or retailer. Additionally, consult with knowledgeable professionals or refer to your vehicle’s owner’s manual for specific axle specifications and recommendations.

axle

What are the signs of a worn or failing axle, and how can I troubleshoot axle issues?

Identifying the signs of a worn or failing axle is important for maintaining the safety and functionality of your vehicle. Here are some common signs to look out for and troubleshooting steps you can take to diagnose potential axle issues:

  1. Unusual Noises:
  2. If you hear clunking, clicking, or grinding noises coming from the area around the wheels, it could indicate a problem with the axle. These noises may occur during acceleration, deceleration, or when turning. Troubleshoot by listening carefully to the location and timing of the noises to help pinpoint the affected axle.

  3. Vibrations:
  4. A worn or failing axle can cause vibrations that can be felt through the steering wheel, floorboard, or seat. These vibrations may occur at certain speeds or during specific driving conditions. If you experience unusual vibrations, it’s important to investigate the cause, as it could be related to axle problems.

  5. Uneven Tire Wear:
  6. Inspect your tires for uneven wear patterns. Excessive wear on the inner or outer edges of the tires can be an indication of axle issues. Misaligned or damaged axles can cause the tires to tilt, leading to uneven tire wear. Regularly check your tires for signs of wear and take note of any abnormalities.

  7. Difficulty Steering:
  8. A worn or damaged axle can affect steering performance. If you experience difficulty in steering, such as stiffness, looseness, or a feeling of the vehicle pulling to one side, it may be due to axle problems. Pay attention to any changes in steering responsiveness and address them promptly.

  9. Visible Damage or Leaks:
  10. Inspect the axles visually for any signs of damage or leaks. Look for cracks, bends, or visible fluid leaks around the axle boots or seals. Damaged or leaking axles can lead to lubrication loss and accelerated wear. If you notice any visible issues, it’s important to have them inspected and repaired by a qualified mechanic.

  11. Professional Inspection:
  12. If you suspect axle issues but are unsure about the exact cause, it’s advisable to seek a professional inspection. A qualified mechanic can perform a thorough examination of the axles, suspension components, and related systems. They have the expertise and tools to diagnose axle problems accurately and recommend the appropriate repairs.

It’s important to note that troubleshooting axle issues can sometimes be challenging, as symptoms may overlap with other mechanical problems. If you’re uncertain about diagnosing or repairing axle issues on your own, it’s recommended to consult a professional mechanic. They can provide a proper diagnosis, ensure the correct repairs are performed, and help maintain the safety and performance of your vehicle.

China factory Factory High Precision CNC Machining Wheel Axle for Motorcycle Auto Train   cv axle repairChina factory Factory High Precision CNC Machining Wheel Axle for Motorcycle Auto Train   cv axle repair
editor by CX 2024-04-08

China best Customized CNC Machining Lathe Zinc Plated 1040 Steel Axle axle clamp

Product Description

Custom Aluminum CNC Turned/Turning Parts for Bicycle

customized CNC machining lathe zinc plated 1040 steel axle 
 

Business Type Manufacture
Key words  CNC machining parts, precision CNC parts, CNC turning parts,
 CNC milling parts, metal parts, CNC parts, CNC machinery parts,
 Mechanical components, auto parts. Die casting parts, Metal stamping parts,
sheet metal fabrication.
Materials Aluminum, stainless steel, brass, copper, carbon steel, 
plastic (POM, PVC, PEEK, PU etc), alloy steel, titanium,
Iron, spring steel, bronze.
Processing CNC machining, CNC lathe/turning, 3/4/5 axis CNC milling, 

wire-cutting, EDM, grinding, Drilling, tapping etc.

Surface 
treatment 
Anodized, passivation, heat treatment, painting, power coating, 

black oxide, silver/gold plating, electrolytic polishing, 

nitrided, phosphating, sandblasting, nickel/zinc/chrome/TiCN plated.

Application 
Industry
Aerospace, automotive, medical, telecommunications, electronic, 

military, packing, sensors, optical instruments, computers, 

motorcycles, bicycles,scooter etc.

Quality
 control 
100% full inspection for small QTY, ISO sampling inspection for mass productions
Lead Time 1.Samples delivery:5-7 working days

2.Orders delivery:15-20 working days

Shipping Terms 1) 0-500kg: express & air freight priority (DHL, FedEx, UPS, NTN)

2) >500kg: sea freight priority

3) As per customized specifications

Packing  Bubble wrap/pearl wool + Carton or Pallet; As per customized specifications 
Sea Port ZheJiang port/HangZhou port
Payment terms T/T in advance, PayPal or Western Union is acceptable.
Trade Terms EXW, FOB, CIF, As per customer’s request
Drawing format PDF, DWG, CAD, DXF, STEP, IGS etc
Note: All cnc machining parts are custom made according to customer’s design drawings or exsiting

samples, we have no any ready parts in stock for sales.

If you have any cnc machining parts need to be made, please feel free to send your kind

drawings/samples to us.

Products Display :
  

   About Us :

 1. We are ODM&OEM, design according to your drawing.
2. Rich experience and good technology support( have engineers with more than 20 years experience).
3. we are Manufacturer 
4. Low MOQ is accepted.
5. 100% inspection before delivery.
6. Competitive price with high quality.
7. Convenient transportation ( HangZhou, ZheJiang …)

 Inspection Processing : 
 Our Package : 
 
   Our Partner : 
    
  Certificate Display : 

Our advantages: 

1. Factory directly supply 
2. Many years manufacture experience 
3. Competitive and reasonable price 
4. OEM service, we can do as your drawings or samples 
5. Quality Guarantee 
6. Good after-sale service 
7. Timely delivery 
8. High-tech CNC Machines
9. Independent Engineering Department
10.Kinds of surface treatment—Zinc Plating, Powder Coating, Anodizing, Chrome Plate, RoHs etc as 

All kinds of CNC machining  parts, sheet metal parts and machinery parts are available. OEM/ODM metal CNC parts, metal machining  parts with laser cutting, die stamping, CNC machining, CNC shearing, Welding, Bending & metal fabrications, welding robots etc. 

 

If you are interested in any of our products, please click your mouse and send email to us by below

approach.  We will reply to you winthin 12 hours.

 

After-sales Service: Yes
Warranty: 12 Months
Condition: New
Certification: RoHS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Axles

What Is an Axle?

An axle is the central shaft of a vehicle that rotates a wheel or gear. It may be fixed to the wheels or to the vehicle itself, and can rotate with the wheels and gears. It may include bearings and mounting points. If the axle is fixed to the vehicle, it may have a steering or drive shaft attached.

Rear axle

The rear axle is a crucial part of your vehicle. If it fails to function correctly, it can cause major issues when driving at high speeds. This assembly can be a complicated component, and it is crucial that you find a mechanic who knows how to fix it. Rear axles require periodic gear oil replacement and bearing adjustments.
The rear axle is the final leg of the drivetrain, transferring rotational power from the driveshaft to the rear wheels. While the design of the rear axle varies between vehicles, all axles are designed to follow similar principles. Rear axles may have a single drive shaft or two. The drive shafts are mounted at either end of the axle.
The rear axle ratio is important because it affects how much fuel the truck uses. The lower the ratio, the more fuel-efficient the vehicle is. Higher numbers, like 4:10, are better for towing, but they will decrease fuel economy. When choosing a rear axle ratio, be sure to consider how much weight you’ll be hauling.
The rear axle is the most complicated part of the vehicle. It has many components and may not be easily visible. However, a properly functioning rear axle is essential for maximizing safety and performance. If you have a problem, you should contact a professional for a quick and easy fix. Even minor issues can make a significant difference in how your car or truck functions. A professional will ensure that your vehicle’s rear axle will be up to OEM standards.

Semi-floating axle

A semi-floating axle is the next step up from a stub axle. Semi-floating axles have a bearing that supports the shaft, which then floats inside the axle casing. These axles are best suited for midsize trucks. They are also lighter than full-floating axles and can be manufactured at a lower cost.
This design is most commonly found on rear-wheel-drive passenger cars and lighter trucks. The semi-floating design also allows for a wider diameter axle shaft, and it can increase axle capacity by increasing the diameter of the axle shaft. It also has a wider offset to accommodate larger tires. It can accommodate any offset, although this is usually only useful in off-road environments.
Semi-floating axles are often made with a tapered end. This helps keep the axel from twisting while providing traction. The rear hub of a semi-floating axle is usually connected to the axel via a big, strong nut. This nut also provides friction on the axel shaft.
A full-floating axle is common in 3/4-ton and 1/2-ton trucks. It is important to note, however, that almost all factory full-floating rear ends use eight-lug wheels. However, this rule is not strictly enforced and some companies, like Czpt, specialize in semi-floating axles and custom axles.
Axles

Drive shaft

A drive shaft is an important part of your vehicle’s drivetrain, which helps to transfer torque from the transmission to the drive wheels. You’ll need to know how it functions in order to properly maintain your car. Fortunately, there are a variety of different parts you can use to upgrade your drive shaft.
In order to improve the performance of your vehicle’s drivetrain, you can replace your existing drive shaft with an upgraded one. These are available in various lengths, so that you can find the right length and fit for your vehicle. Some shafts can even be customized to fit the exact length of your axle.
Generally, short axle shafts are made of solid steel. The longer ones are made of aluminum or carbon fiber. To ensure a smooth and safe ride, they are dynamically balanced to eliminate vibrations. Some models are fitted with giubo joints and universal joints to absorb shock. You can also add flex discs to improve your suspension and dampen the bucking sensation of a drive shaft.
You can tell if your drive shaft needs replacement if you hear a clicking noise while driving. This noise is often audible when the vehicle is turning sharply. You should take your vehicle to a mechanic as soon as you hear this noise, or it could lead to a costly repair. In addition to a clicking noise, your car may also be exhibiting a shuddering or vibrating sensation. If you’re experiencing any of these symptoms, you should take your car in for a checkup by an ASE certified technician. If you ignore these warnings, your car’s drive shaft could separate, causing you a lot of damage.
The drive shaft is attached to the axle flange by a drive shaft bolt. This is an important part of the drivetrain because it’s the only point where the drive shaft will connect to the axle. If the bolt is too long, it could be vulnerable to damage if the washers don’t fit tightly. The drive shaft socket yoke can also be easily damaged when you loosen the bolt.
Axles

U-joint

When you replace a u-joint on an axle, you need to take a few things into consideration. One of these considerations is the type of grease you’re going to use. Some of these greases are better than others, and you should always check for a quality grease before you install a new one. A good grease can help to reduce the friction and improve the temperature resistance of the part.
It’s also important to check the u-joint itself. This is the joint between the axle shaft and the wheel. If it’s not functioning properly, it could cause further problems. You should inspect the u-joint every time you change the oil in your vehicle. You can test its lubrication by pressing on the tire with a pry bar or axle stands. You can also try turning the steering wheel fully to test if the joint is loose.
A u-joint failure can leave your car inoperable, which can make driving a risky proposition. If the drive shaft loosens and falls to the ground, you could lose control of your car and risk being stranded. In some severe cases, the front of the driveshaft can even drop to the ground and lift the rear of the car, pushing the car sideways. It’s vital to check u-joints regularly, as failure of the u-joint can cause costly and frustrating car repairs.
When you notice a bad universal joint, you should consider getting it replaced immediately. The most common symptom of a bad u-joint is a clunking sound during acceleration and deceleration. You may also hear vibrations when the u-joint becomes worn and you drive the car. If you notice these symptoms, contact a qualified technician to perform a proper diagnosis.
China best Customized CNC Machining Lathe Zinc Plated 1040 Steel Axle   axle clampChina best Customized CNC Machining Lathe Zinc Plated 1040 Steel Axle   axle clamp
editor by CX 2023-05-19