TL25 loader is our latest development of a medium-sized loader. –Adopt CUMMINS, YUCHAI engine, powerful and reliable. –Torque converter and counter-shaft trans mission gearbox, assembled separately, higher reliability and easier maintenance. –Fully hydraulic steering system, powedr shift transmission, easier operation. –Bucket can be leveled automatically, optimized working device, higher productivity. –Comfortable operation environment, new desigh cabin, air-condition at option. –Various working devices of attachment are available, such as log grapple, pipe fork, grass fork, CZPT bucket, snowblade, pallet fork etc. to meet different need.
Main features 1)6.5tonoperating weight,heavy duty! 2) Maximum speed36km/h,fast!fast!fast! 3) Dumping height:3600mm! 4) Luxury appearance 5) With many attachments,all configuratin customer can choose.
Certifications All the machine with CE ISO SGS certificate.
Attachments Titan wheel loader adopts the Hydraulic Quick Hitch. All kinds of accessories can be replaced. Such as: log grapple, grab bucket, pallet fork, road sweeper, ripper, 4 in 1 bucket, snow blade, angle blade, grass fork, hay fork, screening bucket, hydraulic hammer, stick rake,auger and so on.
Our Service
Our trained Professional service team offers high quality in-time service in a very friendly way. For a good customer experience, the content of pre -sales includes the recommendation on the right products basis on condition. All you have to do is to inform us your needs. For After-sales, to minimize the downtime, we offer air delivery for the spare parts which are within guarantee within 3 working days. We have professional technician to support trouble clearing and maintenance.
Pre-Sales Service (1) Inquiry and consulting support. (2)Sample testing support. (3)View our Factory.
After-Sales Service (1)Training how to instal the machine, training how to use the machine. (2)Engineers available to service machinery overseas. Packing & Delivery We use container transportation,according to your requirements,for you to choose the appropriate collccation If container is too tighber,we will use pefilm for packing or pack it accordfng to customers special requset.
About Us
HangZhou Titan Heavy Machinery Co. Ltd
HangZhou Titan Heavy Machinery Co. Ltd is a professional manufacturer engaged in the research, development, production, sale and service of wheel loader, excavator and forklift. In addition, we have obtained many kinds of certificates SGS, ISO CE etc. Whether selecting a current product from our catalog orseeking engineering assistance for your application, you can talk to our customer service center about your sourcing requirements. We sincerely thank all the friend’s support at home andabroad, look forward to establish development business cooperation with you, hand in hand advances boldly, create prosperity. Our agent is interviewed by local TV station,give you a reason why choose titan.we provide our agents with technical support,service suport,exhibition support,price support,quality support and help them to open the local market and establish long-term cooperation.
FAQ
Q:Why choose Titan? We sell every machine at a fair price.As our production increases,we are getting much support from the purchase source of raw meterial. We leave the maximum profit to customer. 1) Titan: an experienced loader manufacturer with over 11 years. 2) Titan team: customers-focused,you’ll get reply within 5 minutes. 3)Titan: premium quality with reasonable price. 4) Titan: CE,BV,SGS,ROPS and FOPS,ISO9001:2008 varified. The quality control is not an empty word in TITAN.Our products are tested and granted CE cetificate.
Q:What is Titan warranty? TITAN has a professional sales and after-service team.We are trying our best to make a good service for every customer. 1) Titan after-sales: life-long, meantime offer one year and 1 month warranty. 2) Titan proposal: order some wearing parts with loader for easy maintenance.
Q:What about Titan delivery term? TITAN Transport packsging team helps our customer to transport their machine in safe and secure way without any damage. 10-20 days after down payment received.
Q:What about the payment term? 30% advance payment,70% balance by T/T.
Stiffness and Torsional Vibration of Spline-Couplings
In this paper, we describe some basic characteristics of spline-coupling and examine its torsional vibration behavior. We also explore the effect of spline misalignment on rotor-spline coupling. These results will assist in the design of improved spline-coupling systems for various applications. The results are presented in Table 1.
Stiffness of spline-coupling
The stiffness of a spline-coupling is a function of the meshing force between the splines in a rotor-spline coupling system and the static vibration displacement. The meshing force depends on the coupling parameters such as the transmitting torque and the spline thickness. It increases nonlinearly with the spline thickness. A simplified spline-coupling model can be used to evaluate the load distribution of splines under vibration and transient loads. The axle spline sleeve is displaced a z-direction and a resistance moment T is applied to the outer face of the sleeve. This simple model can satisfy a wide range of engineering requirements but may suffer from complex loading conditions. Its asymmetric clearance may affect its engagement behavior and stress distribution patterns. The results of the simulations show that the maximum vibration acceleration in both Figures 10 and 22 was 3.03 g/s. This results indicate that a misalignment in the circumferential direction increases the instantaneous impact. Asymmetry in the coupling geometry is also found in the meshing. The right-side spline’s teeth mesh tightly while those on the left side are misaligned. Considering the spline-coupling geometry, a semi-analytical model is used to compute stiffness. This model is a simplified form of a classical spline-coupling model, with submatrices defining the shape and stiffness of the joint. As the design clearance is a known value, the stiffness of a spline-coupling system can be analyzed using the same formula. The results of the simulations also show that the spline-coupling system can be modeled using MASTA, a high-level commercial CAE tool for transmission analysis. In this case, the spline segments were modeled as a series of spline segments with variable stiffness, which was calculated based on the initial gap between spline teeth. Then, the spline segments were modelled as a series of splines of increasing stiffness, accounting for different manufacturing variations. The resulting analysis of the spline-coupling geometry is compared to those of the finite-element approach. Despite the high stiffness of a spline-coupling system, the contact status of the contact surfaces often changes. In addition, spline coupling affects the lateral vibration and deformation of the rotor. However, stiffness nonlinearity is not well studied in splined rotors because of the lack of a fully analytical model.
Characteristics of spline-coupling
The study of spline-coupling involves a number of design factors. These include weight, materials, and performance requirements. Weight is particularly important in the aeronautics field. Weight is often an issue for design engineers because materials have varying dimensional stability, weight, and durability. Additionally, space constraints and other configuration restrictions may require the use of spline-couplings in certain applications. The main parameters to consider for any spline-coupling design are the maximum principal stress, the maldistribution factor, and the maximum tooth-bearing stress. The magnitude of each of these parameters must be smaller than or equal to the external spline diameter, in order to provide stability. The outer diameter of the spline must be at least 4 inches larger than the inner diameter of the spline. Once the physical design is validated, the spline coupling knowledge base is created. This model is pre-programmed and stores the design parameter signals, including performance and manufacturing constraints. It then compares the parameter values to the design rule signals, and constructs a geometric representation of the spline coupling. A visual model is created from the input signals, and can be manipulated by changing different parameters and specifications. The stiffness of a spline joint is another important parameter for determining the spline-coupling stiffness. The stiffness distribution of the spline joint affects the rotor’s lateral vibration and deformation. A finite element method is a useful technique for obtaining lateral stiffness of spline joints. This method involves many mesh refinements and requires a high computational cost. The diameter of the spline-coupling must be large enough to transmit the torque. A spline with a larger diameter may have greater torque-transmitting capacity because it has a smaller circumference. However, the larger diameter of a spline is thinner than the shaft, and the latter may be more suitable if the torque is spread over a greater number of teeth. Spline-couplings are classified according to their tooth profile along the axial and radial directions. The radial and axial tooth profiles affect the component’s behavior and wear damage. Splines with a crowned tooth profile are prone to angular misalignment. Typically, these spline-couplings are oversized to ensure durability and safety.
Stiffness of spline-coupling in torsional vibration analysis
This article presents a general framework for the study of torsional vibration caused by the stiffness of spline-couplings in aero-engines. It is based on a previous study on spline-couplings. It is characterized by the following 3 factors: bending stiffness, total flexibility, and tangential stiffness. The first criterion is the equivalent diameter of external and internal splines. Both the spline-coupling stiffness and the displacement of splines are evaluated by using the derivative of the total flexibility. The stiffness of a spline joint can vary based on the distribution of load along the spline. Variables affecting the stiffness of spline joints include the torque level, tooth indexing errors, and misalignment. To explore the effects of these variables, an analytical formula is developed. The method is applicable for various kinds of spline joints, such as splines with multiple components. Despite the difficulty of calculating spline-coupling stiffness, it is possible to model the contact between the teeth of the shaft and the hub using an analytical approach. This approach helps in determining key magnitudes of coupling operation such as contact peak pressures, reaction moments, and angular momentum. This approach allows for accurate results for spline-couplings and is suitable for both torsional vibration and structural vibration analysis. The stiffness of spline-coupling is commonly assumed to be rigid in dynamic models. However, various dynamic phenomena associated with spline joints must be captured in high-fidelity drivetrain models. To accomplish this, a general analytical stiffness formulation is proposed based on a semi-analytical spline load distribution model. The resulting stiffness matrix contains radial and tilting stiffness values as well as torsional stiffness. The analysis is further simplified with the blockwise inversion method. It is essential to consider the torsional vibration of a power transmission system before selecting the coupling. An accurate analysis of torsional vibration is crucial for coupling safety. This article also discusses case studies of spline shaft wear and torsionally-induced failures. The discussion will conclude with the development of a robust and efficient method to simulate these problems in real-life scenarios.
Effect of spline misalignment on rotor-spline coupling
In this study, the effect of spline misalignment in rotor-spline coupling is investigated. The stability boundary and mechanism of rotor instability are analyzed. We find that the meshing force of a misaligned spline coupling increases nonlinearly with spline thickness. The results demonstrate that the misalignment is responsible for the instability of the rotor-spline coupling system. An intentional spline misalignment is introduced to achieve an interference fit and zero backlash condition. This leads to uneven load distribution among the spline teeth. A further spline misalignment of 50um can result in rotor-spline coupling failure. The maximum tensile root stress shifted to the left under this condition. Positive spline misalignment increases the gear mesh misalignment. Conversely, negative spline misalignment has no effect. The right-handed spline misalignment is opposite to the helix hand. The high contact area is moved from the center to the left side. In both cases, gear mesh is misaligned due to deflection and tilting of the gear under load. This variation of the tooth surface is measured as the change in clearance in the transverse plain. The radial and axial clearance values are the same, while the difference between the 2 is less. In addition to the frictional force, the axial clearance of the splines is the same, which increases the gear mesh misalignment. Hence, the same procedure can be used to determine the frictional force of a rotor-spline coupling. Gear mesh misalignment influences spline-rotor coupling performance. This misalignment changes the distribution of the gear mesh and alters contact and bending stresses. Therefore, it is essential to understand the effects of misalignment in spline couplings. Using a simplified system of helical gear pair, Hong et al. examined the load distribution along the tooth interface of the spline. This misalignment caused the flank contact pattern to change. The misaligned teeth exhibited deflection under load and developed a tilting moment on the gear. The effect of spline misalignment in rotor-spline couplings is minimized by using a mechanism that reduces backlash. The mechanism comprises cooperably splined male and female members. One member is formed by 2 coaxially aligned splined segments with end surfaces shaped to engage in sliding relationship. The connecting device applies axial loads to these segments, causing them to rotate relative to 1 another.
SUNYO / Chinese High Quality/ WZ30-25 Backhoe Loader with Famous Brand Engine and Transmission. Widely used, flexible operation
The Backhoe Loader WZ30-25: WZ30-25 Backhoe loader, with CZPT YC4A105Z-T20 engine , power is100hp, chinese axle and Trans. With A/C, pilot control, Reversing video, hammer pipe , WZ30-25 Backhoe loader Operating weight7600kg, front bucket 1.2 m3, rated loading is 2.5tons. Rear CZPT bucket is 0.3 m3, It can use for loading and digging, 1 machine has 2 functions. can help you to save much more cost. and can do many kinds work for building road, and so on. It will bring you higher economic efficiency, Better profit income.
Main Performance Parameter of WZ30-25:
Overall Operating Weight
7640KG
Transport Dimension
mm L*W*H
6170×2268×3760
Wheel base
2370mm
Min. Ground Clearance
300mm
Bucket Capacity
1.0m3
Breakout Force
38KN
Loading Lifting Capacity
2500KG
Bucket Dumping Height
2770mm
Bucket Dumping Distance
925mm
Digging Depth
27mm
Backhoe Capacity
0.3m3
Max. CZPT Depth
4082mm
Swing Angle of Excavator Grab
190o
Max. Pulling Force
39KN
Engine
Model
YUCHAI YC4A105Z-T20
Type
In Line Direct injection Four-Stroke and Injection Combustion Chamber
Cylinder-Inside Diameter*Stroke
4-108×132
Rated Power
75KW
Rated Speed
2200r/min
Min. Fuel Consumption
≤230g/km.h
Max.Torque
≥400N.M/1500r/min
Displacement
4.8L
Steering System
Model of Steering Device
BZZ5-250
Steering Angle
±36 o
Min. turning radius
5018mm
Pressure of the system
14Mpa
Axle
Manufacturer
HangZhou Axle Factory
Main Transmission Type
Double Reduction
Final Reducer
Single Stage Final Reducer
Rated Loader of Axle
8.5t
Transmission System
Torque Converter
Model
YJ280
Type
Single-stage Three Elements
Max. Efficiency
84.40%
Inlet Pressure
1.3Mpa-1.5 Mpa
Outlet Pressure
0.25Mpa-0.3 Mpa
Cooling Method
Oil-cooling Pressure Circulation
Gearbox
Type
Fixed Shaft Power Transmission
Oil Pressure of Clutch
1373Kpa-1569 Kpa
Gears
Two Gears Ahead, Two Gears Astern
Max.Speed
22Km/h
Tyre
Model
16/70-20
Pressure of Front wheel
0.22 Mpa
Pressure of Back Wheel
0.22 Mpa
Brake System
Service Brake
Air Over Oil Caliper Brake
External Type
Self-regulation
Self-balance
Emergency Brake
Operation Power Implementing brake Manual Operation Power Terminating Brake
Hydraulic System
Digging Power of Excavator Grab
46.5KN
Digging Power of Dipper
31KN
Bucket Lifting Time
5.4S
Bucket Lowering Time
3.1S
Bucket Discharge Time
2.0S
Backhoe Loader: the backhoe loader also called a loader backhoe,is a heavy equipment vehicle that consists of a tractor fitted with a bucket on the front and a backhoe on the back. Due to its small size and versatility, backhoe loaders are very common in urban engineering and small construction projects (such as building a small house, fixing urban roads, etc.) as well as developing countries. This type of machine is similar to and derived from what is now known as a TLB (Tractor-Loader-Backhoe), which is to say, an agricultural tractor fitted with a front loader and rear backhoe attachment.
Packing & Shipping: We have been engaged in foreign trade for more than 18 years and have very rich experience in shipping. According to the past situation, each of our products is complete and delivered to customers as planned. Generally, For the WZ30-25 Backhoe loader , one set need 1 40H conainer, or 2 sets load into 1 40H container and 1 20 container. it also can load in the bulk ship, or Ro-on/Ro-off ship. it according your requirements
Attachments: Our backhoe loader can be with some more attachements excapt the standard bucket. for exmple the 4 in 1 bucket, Quick Change, Fork, Auger, Hamer, Grass Grab, Wooden Fork, Snow blade, sweaper, Rops And so on.
Our Service : Pre-sale service: To our customers, before you buy the equipments, we hope to understand your needs, according to your machine requirements and your budget; choose the right model for you, to ensure that you buy high-quality products at a lower price. At the same time, you are welcome to visit our factory in HangZhou, China; we will book hotels, air tickets and take you up from air port.
After-sale service: After the sale, we will properly arrange the transportation of the machine to ensure that the goods are safely delivered to your hands. At the same time, we will provide you with technical support 24 hours a day, or send engineers to CZPT the installation and operation. If there are any quality problems with the machine, we will solve it for you in the first time.
Factory View:
Here show some factory pictures to help you understand our company.
Exhibition: Here show you some exhibition pictures .
Certificate :
FAQ: Q1: Which country do you export to? Asia: Pakistan, Philippines, Thailand, Myanmar, Vietnam, Bangladesh, Kazakhstan, Turkmenistan, etc. Middle East: Iran, UAE, Jordan, Oman, Saudi Arabia, Syria, etc. Europe: Poland, Russia, Ukraine, Belarus, Bulgaria, etc. Africa: South Africa,Kenya,Congo,Ethiopia,Nigeria,Ghana,Algeria,Senegal,Tunisia,etc. South America: Paraguay, Colombia, Brazil, Peru, Chile, Cuba, Venezuela, etc. Oceania: Australia, etc.
Q2: What is the proportion of your products export? 90% of our products are exported to all over the world.
Q3: What is the payment term? We can discuss with you. Consider for long-term customers we are favorable payment terms TT, L/C, west union. It depends on the cooperation time, country and contract value.
Q4: What kind of logistic service do you supply? FOB, CIF, C&F
Q5: What spare parts can you supply? All kinds of spare parts of SUNYO JCM, SDLG, SHACMAN, SHXIHU (WEST LAKE) DIS.I, YTO, etc.
Screw Sizes and Their Uses
Screws have different sizes and features. This article will discuss screw sizes and their uses. There are 2 main types: right-handed and left-handed screw shafts. Each screw features a point that drills into the object. Flat tipped screws, on the other hand, need a pre-drilled hole. These screw sizes are determined by the major and minor diameters. To determine which size of screw you need, measure the diameter of the hole and the screw bolt’s thread depth.
The major diameter of a screw shaft
The major diameter of a screw shaft is the distance from the outer edge of the thread on 1 side to the tip of the other. The minor diameter is the inner smooth part of the screw shaft. The major diameter of a screw is typically between 2 and 16 inches. A screw with a pointy tip has a smaller major diameter than 1 without. In addition, a screw with a larger major diameter will have a wider head and drive. The thread of a screw is usually characterized by its pitch and angle of engagement. The pitch is the angle formed by the helix of a thread, while the crest forms the surface of the thread corresponding to the major diameter of the screw. The pitch angle is the angle between the gear axis and the pitch surface. Screws without self-locking threads have multiple starts, or helical threads. The pitch is a crucial component of a screw’s threading system. Pitch is the distance from a given thread point to the corresponding point of the next thread on the same shaft. The pitch line is 1 element of pitch diameter. The pitch line, or lead, is a crucial dimension for the thread of a screw, as it controls the amount of thread that will advance during a single turn.
The pitch diameter of a screw shaft
When choosing the appropriate screw, it is important to know its pitch diameter and pitch line. The pitch line designates the distance between adjacent thread sides. The pitch diameter is also known as the mean area of the screw shaft. Both of these dimensions are important when choosing the correct screw. A screw with a pitch of 1/8 will have a mechanical advantage of 6.3. For more information, consult an application engineer at Roton. The pitch diameter of a screw shaft is measured as the distance between the crest and the root of the thread. Threads that are too long or too short will not fit together in an assembly. To measure pitch, use a measuring tool with a metric scale. If the pitch is too small, it will cause the screw to loosen or get stuck. Increasing the pitch will prevent this problem. As a result, screw diameter is critical. The pitch diameter of a screw shaft is measured from the crest of 1 thread to the corresponding point on the next thread. Measurement is made from 1 thread to another, which is then measured using the pitch. Alternatively, the pitch diameter can be approximated by averaging the major and minor diameters. In most cases, the pitch diameter of a screw shaft is equal to the difference between the two.
The thread depth of a screw shaft
Often referred to as the major diameter, the thread depth is the outermost diameter of the screw. To measure the thread depth of a screw, use a steel rule, micrometer, or caliper. In general, the first number in the thread designation indicates the major diameter of the thread. If a section of the screw is worn, the thread depth will be smaller, and vice versa. Therefore, it is good practice to measure the section of the screw that receives the least amount of use. In screw manufacturing, the thread depth is measured from the crest of the screw to the root. The pitch diameter is halfway between the major and minor diameters. The lead diameter represents the amount of linear distance traveled in 1 revolution. As the lead increases, the load capacity decreases. This measurement is primarily used in the construction of screws. However, it should not be used for precision machines. The thread depth of a screw shaft is essential for achieving accurate screw installation. To measure the thread depth of a screw shaft, the manufacturer must first determine how much material the thread is exposed to. If the thread is exposed to side loads, it can cause the nut to wedge. Because the nut will be side loaded, its thread flanks will contact the nut. The less clearance between the nut and the screw, the lower the clearance between the nut and the screw. However, if the thread is centralized, there is no risk of the nut wedgeing.
The lead of a screw shaft
Pitch and lead are 2 measurements of a screw’s linear distance per turn. They’re often used interchangeably, but their definitions are not the same. The difference between them lies in the axial distance between adjacent threads. For single-start screws, the pitch is equal to the lead, while the lead of a multi-start screw is greater than the pitch. This difference is often referred to as backlash. There are 2 ways to calculate the pitch and lead of a screw. For single-start screws, the lead and pitch are equal. Multiple-start screws, on the other hand, have multiple starts. The pitch of a multiple-start screw is the same as its lead, but with 2 or more threads running the length of the screw shaft. A square-thread screw is a better choice in applications requiring high load-bearing capacity and minimal friction losses. The PV curve defines the safe operating limits of lead screw assemblies. It describes the inverse relationship between contact surface pressure and sliding velocity. As the load increases, the lead screw assembly must slow down in order to prevent irreversible damage from frictional heat. Furthermore, a lead screw assembly with a polymer nut must reduce rpm as the load increases. The more speed, the lower the load capacity. But, the PV factor must be below the maximum allowed value of the material used to make the screw shaft.
The thread angle of a screw shaft
The angle between the axes of a thread and the helix of a thread is called the thread angle. A unified thread has a 60-degree angle in all directions. Screws can have either a tapped hole or a captive screw. The screw pitch is measured in millimeters (mm) and is usually equal to the screw major diameter. In most cases, the thread angle will be equal to 60-degrees. Screws with different angles have various degrees of thread. Originally, this was a problem because of the inconsistency in the threading. However, Sellers’s thread was easier to manufacture and was soon adopted as a standard throughout the United States. The United States government began to adopt this thread standard in the mid-1800s, and several influential corporations in the railroad industry endorsed it. The resulting standard is called the United States Standard thread, and it became part of the ASA’s Vol. 1 publication. There are 2 types of screw threads: coarse and fine. The latter is easier to tighten and achieves tension at lower torques. On the other hand, the coarse thread is deeper than the fine one, making it easier to apply torque to the screw. The thread angle of a screw shaft will vary from bolt to bolt, but they will both fit in the same screw. This makes it easier to select the correct screw.
The tapped hole (or nut) into which the screw fits
A screw can be re-threaded without having to replace it altogether. The process is different than that of a standard bolt, because it requires threading and tapping. The size of a screw is typically specified by its major and minor diameters, which is the inside distance between threads. The thread pitch, which is the distance between each thread, is also specified. Thread pitch is often expressed in threads per inch. Screws and bolts have different thread pitches. A coarse thread has fewer threads per inch and a longer distance between threads. It is therefore larger in diameter and longer than the material it is screwed into. A coarse thread is often designated with an “A” or “B” letter. The latter is generally used in smaller-scale metalworking applications. The class of threading is called a “threaded hole” and is designated by a letter. A tapped hole is often a complication. There is a wide range of variations between the sizes of threaded holes and nut threads, so the tapped hole is a critical dimension in many applications. However, even if you choose a threaded screw that meets the requisite tolerance, there may be a mismatch in the thread pitch. This can prevent the screw from freely rotating.
3ton Diesel Forklift with Attachment Paper Clamps (FD30)
VIFT forklift advantages: 1.Power System. VIFT forklifts are all with reliable power accessories,like CZPT Engine. All accessories are support by domestic and world famous brand, high quality, reliable after-sales.We follow the strict environmental design,all engines match the China or even higher emission standards. 2.Super comfortable. VIFT forklifts are all with comfortable driving space,adjustable steering wheel and seats,super low and non-slip step,suspension steering axle,storing space,and convenient LCD panel. 3.VIFT forklift can equip with different attachments according to your need.
Engine Option
Manufacture
Model
No.of Cylinder
Displacement(CC)
Rated Output/r.p.m(kw)
Rated Torque/r.p.m(N.m)
Bore*Stroke
ISUZU
C240NKFC-01
4
2369
35.4/25/8822 0571 -57521229
Fax: 86~/8822 0571 -57521229
Customer SupportTel:
Add: No 858, FengGao Road , Xihu (West Lake) Dis. district , ZheJiang , China .
VIFT American Representative:
Tel:
VIFT European Representative:
Tel:
VIFT Asia Representative:
Tel:
Analytical Approaches to Estimating Contact Pressures in Spline Couplings
A spline coupling is a type of mechanical connection between 2 rotating shafts. It consists of 2 parts – a coupler and a coupling. Both parts have teeth which engage and transfer loads. However, spline couplings are typically over-dimensioned, which makes them susceptible to fatigue and static behavior. Wear phenomena can also cause the coupling to fail. For this reason, proper spline coupling design is essential for achieving optimum performance.
Modeling a spline coupling
Spline couplings are becoming increasingly popular in the aerospace industry, but they operate in a slightly misaligned state, causing both vibrations and damage to the contact surfaces. To solve this problem, this article offers analytical approaches for estimating the contact pressures in a spline coupling. Specifically, this article compares analytical approaches with pure numerical approaches to demonstrate the benefits of an analytical approach. To model a spline coupling, first you create the knowledge base for the spline coupling. The knowledge base includes a large number of possible specification values, which are related to each other. If you modify 1 specification, it may lead to a warning for violating another. To make the design valid, you must create a spline coupling model that meets the specified specification values. After you have modeled the geometry, you must enter the contact pressures of the 2 spline couplings. Then, you need to determine the position of the pitch circle of the spline. In Figure 2, the centre of the male coupling is superposed to that of the female spline. Then, you need to make sure that the alignment meshing distance of the 2 splines is the same. Once you have the data you need to create a spline coupling model, you can begin by entering the specifications for the interface design. Once you have this data, you need to choose whether to optimize the internal spline or the external spline. You’ll also need to specify the tooth friction coefficient, which is used to determine the stresses in the spline coupling model 20. You should also enter the pilot clearance, which is the clearance between the tip 186 of a tooth 32 on 1 spline and the feature on the mating spline. After you have entered the desired specifications for the external spline, you can enter the parameters for the internal spline. For example, you can enter the outer diameter limit 154 of the major snap 54 and the minor snap 56 of the internal spline. The values of these parameters are displayed in color-coded boxes on the Spline Inputs and Configuration GUI screen 80. Once the parameters are entered, you’ll be presented with a geometric representation of the spline coupling model 20.
Creating a spline coupling model 20
The spline coupling model 20 is created by a product model software program 10. The software validates the spline coupling model against a knowledge base of configuration-dependent specification constraints and relationships. This report is then input to the ANSYS stress analyzer program. It lists the spline coupling model 20’s geometric configurations and specification values for each feature. The spline coupling model 20 is automatically recreated every time the configuration or performance specifications of the spline coupling model 20 are modified. The spline coupling model 20 can be configured using the product model software program 10. A user specifies the axial length of the spline stack, which may be zero, or a fixed length. The user also enters a radial mating face 148, if any, and selects a pilot clearance specification value of 14.5 degrees or 30 degrees. A user can then use the mouse 110 to modify the spline coupling model 20. The spline coupling knowledge base contains a large number of possible specification values and the spline coupling design rule. If the user tries to change a spline coupling model, the model will show a warning about a violation of another specification. In some cases, the modification may invalidate the design. In the spline coupling model 20, the user enters additional performance requirement specifications. The user chooses the locations where maximum torque is transferred for the internal and external splines 38 and 40. The maximum torque transfer location is determined by the attachment configuration of the hardware to the shafts. Once this is selected, the user can click “Next” to save the model. A preview of the spline coupling model 20 is displayed. The model 20 is a representation of a spline coupling. The spline specifications are entered in the order and arrangement as specified on the spline coupling model 20 GUI screen. Once the spline coupling specifications are entered, the product model software program 10 will incorporate them into the spline coupling model 20. This is the last step in spline coupling model creation.
Analysing a spline coupling model 20
An analysis of a spline coupling model consists of inputting its configuration and performance specifications. These specifications may be generated from another computer program. The product model software program 10 then uses its internal knowledge base of configuration dependent specification relationships and constraints to create a valid three-dimensional parametric model 20. This model contains information describing the number and types of spline teeth 32, snaps 34, and shoulder 36. When you are analysing a spline coupling, the software program 10 will include default values for various specifications. The spline coupling model 20 comprises an internal spline 38 and an external spline 40. Each of the splines includes its own set of parameters, such as its depth, width, length, and radii. The external spline 40 will also contain its own set of parameters, such as its orientation. Upon selecting these parameters, the software program will perform various analyses on the spline coupling model 20. The software program 10 calculates the nominal and maximal tooth bearing stresses and fatigue life of a spline coupling. It will also determine the difference in torsional windup between an internal and an external spline. The output file from the analysis will be a report file containing model configuration and specification data. The output file may also be used by other computer programs for further analysis. Once these parameters are set, the user enters the design criteria for the spline coupling model 20. In this step, the user specifies the locations of maximum torque transfer for both the external and internal spline 38. The maximum torque transfer location depends on the configuration of the hardware attached to the shafts. The user may enter up to 4 different performance requirement specifications for each spline. The results of the analysis show that there are 2 phases of spline coupling. The first phase shows a large increase in stress and vibration. The second phase shows a decline in both stress and vibration levels. The third stage shows a constant meshing force between 300N and 320N. This behavior continues for a longer period of time, until the final stage engages with the surface.
Misalignment of a spline coupling
A study aimed to investigate the position of the resultant contact force in a spline coupling engaging teeth under a steady torque and rotating misalignment. The study used numerical methods based on Finite Element Method (FEM) models. It produced numerical results for nominal conditions and parallel offset misalignment. The study considered 2 levels of misalignment – 0.02 mm and 0.08 mm – with different loading levels. The results showed that the misalignment between the splines and rotors causes a change in the meshing force of the spline-rotor coupling system. Its dynamics is governed by the meshing force of splines. The meshing force of a misaligned spline coupling is related to the rotor-spline coupling system parameters, the transmitting torque, and the dynamic vibration displacement. Despite the lack of precise measurements, the misalignment of splines is a common problem. This problem is compounded by the fact that splines usually feature backlash. This backlash is the result of the misaligned spline. The authors analyzed several splines, varying pitch diameters, and length/diameter ratios. A spline coupling is a two-dimensional mechanical system, which has positive backlash. The spline coupling is comprised of a hub and shaft, and has tip-to-root clearances that are larger than the backlash. A form-clearance is sufficient to prevent tip-to-root fillet contact. The torque on the splines is transmitted via friction. When a spline coupling is misaligned, a torque-biased thrust force is generated. In such a situation, the force can exceed the torque, causing the component to lose its alignment. The two-way transmission of torque and thrust is modeled analytically in the present study. The analytical approach provides solutions that can be integrated into the design process. So, the next time you are faced with a misaligned spline coupling problem, make sure to use an analytical approach! In this study, the spline coupling is analyzed under nominal conditions without a parallel offset misalignment. The stiffness values obtained are the percentage difference between the nominal pitch diameter and load application diameter. Moreover, the maximum percentage difference in the measured pitch diameter is 1.60% under a torque of 5000 N*m. The other parameter, the pitch angle, is taken into consideration in the calculation.
VIFT forklift advantages: 1.Power System. VIFT forklifts are all with reliable power accessories,like CZPT Engine. All accessories are support by domestic and world famous brand, high quality, reliable after-sales.We follow the strict environmental design,all engines match the China or even higher emission standards. 2.Super comfortable. VIFT forklifts are all with comfortable driving space,adjustable steering wheel and seats,super low and non-slip step,suspension steering axle,storing space,and convenient LCD panel. 3.VIFT forklift can equip with different attachments according to your need.
Engine Option
Manufacture
Model
No.of Cylinder
Displacement(CC)
Rated Output/r.p.m(kw)
Rated Torque/r.p.m(N.m)
Bore*Stroke
ISUZU
C240NKFC-01
4
2369
35.4/2500
137.7/1800
86*102
ISUZU
4JG2PE-01
4
3059
46/2450
184.7/1600-1800
95.4*107
YANMAR
4TNE98-BQFLC
4
3318
42.1/2300
177.6-196.3/1700
98*110
MITSUBISHI
S4S
4
3331
35.3/2250
169/1700
94*120
XINCHAI
A498BPG-520
4
3170
45/2500
193/1800
98*105
PRODUCT PICTURES
VIFT FACTORY
Delivery and Packing
Why choose VIFT?
Q1: How long is the Warranty for VIFT product? A1: VIFT provides 12 months or 1000 hours for the whole machine from on board time.
Q2: How about the delivery time? A2: Usually VIFT producing time is 15- 20 days after we receive the advanced payment. For some standard products, we may have stock and could delivery immediately.
Q3: Can VIFT provide customized products? OEM products or ODM products? A3: Yes, VIFT can provide customized products per your request, both OEM and ODM are acceptable. We do a lots of non-standard products, welcome your special reqeust.
Q4: Could we request our own color for the products? A4: Yes, of course, you just need to offer us the RAL code.
Contact us
VIFT is open and very easy to reach
China HQ contact information:
Add: No 858, FengGao Road , Xihu (West Lake) Dis. district , ZheJiang , China .
VIFT American Representative:
Worm Gear Motors
Worm gear motors are often preferred for quieter operation because of the smooth sliding motion of the worm shaft. Unlike gear motors with teeth, which may click as the worm turns, worm gear motors can be installed in a quiet area. In this article, we will talk about the CZPT whirling process and the various types of worms available. We’ll also discuss the benefits of worm gear motors and worm wheel.
worm gear
In the case of a worm gear, the axial pitch of the ring pinion of the corresponding revolving worm is equal to the circular pitch of the mating revolving pinion of the worm gear. A worm with 1 start is known as a worm with a lead. This leads to a smaller worm wheel. Worms can work in tight spaces because of their small profile. Generally, a worm gear has high efficiency, but there are a few disadvantages. Worm gears are not recommended for high-heat applications because of their high level of rubbing. A full-fluid lubricant film and the low wear level of the gear reduce friction and wear. Worm gears also have a lower wear rate than a standard gear. The worm shaft and worm gear is also more efficient than a standard gear. The worm gear shaft is cradled within a self-aligning bearing block that is attached to the gearbox casing. The eccentric housing has radial bearings on both ends, enabling it to engage with the worm gear wheel. The drive is transferred to the worm gear shaft through bevel gears 13A, 1 fixed at the ends of the worm gear shaft and the other in the center of the cross-shaft.
worm wheel
In a worm gearbox, the pinion or worm gear is centered between a geared cylinder and a worm shaft. The worm gear shaft is supported at either end by a radial thrust bearing. A gearbox’s cross-shaft is fixed to a suitable drive means and pivotally attached to the worm wheel. The input drive is transferred to the worm gear shaft 10 through bevel gears 13A, 1 of which is fixed to the end of the worm gear shaft and the other at the centre of the cross-shaft. Worms and worm wheels are available in several materials. The worm wheel is made of bronze alloy, aluminum, or steel. Aluminum bronze worm wheels are a good choice for high-speed applications. Cast iron worm wheels are cheap and suitable for light loads. MC nylon worm wheels are highly wear-resistant and machinable. Aluminum bronze worm wheels are available and are good for applications with severe wear conditions. When designing a worm wheel, it is vital to determine the correct lubricant for the worm shaft and a corresponding worm wheel. A suitable lubricant should have a kinematic viscosity of 300 mm2/s and be used for worm wheel sleeve bearings. The worm wheel and worm shaft should be properly lubricated to ensure their longevity.
Multi-start worms
A multi-start worm gear screw jack combines the benefits of multiple starts with linear output speeds. The multi-start worm shaft reduces the effects of single start worms and large ratio gears. Both types of worm gears have a reversible worm that can be reversed or stopped by hand, depending on the application. The worm gear’s self-locking ability depends on the lead angle, pressure angle, and friction coefficient. A single-start worm has a single thread running the length of its shaft. The worm advances 1 tooth per revolution. A multi-start worm has multiple threads in each of its threads. The gear reduction on a multi-start worm is equal to the number of teeth on the gear minus the number of starts on the worm shaft. In general, a multi-start worm has 2 or 3 threads. Worm gears can be quieter than other types of gears because the worm shaft glides rather than clicking. This makes them an excellent choice for applications where noise is a concern. Worm gears can be made of softer material, making them more noise-tolerant. In addition, they can withstand shock loads. Compared to gears with toothed teeth, worm gears have a lower noise and vibration rate.
CZPT whirling process
The CZPT whirling process for worm shafts raises the bar for precision gear machining in small to medium production volumes. The CZPT whirling process reduces thread rolling, increases worm quality, and offers reduced cycle times. The CZPT LWN-90 whirling machine features a steel bed, programmable force tailstock, and five-axis interpolation for increased accuracy and quality. Its 4,000-rpm, 5-kW whirling spindle produces worms and various types of screws. Its outer diameters are up to 2.5 inches, while its length is up to 20 inches. Its dry-cutting process uses a vortex tube to deliver chilled compressed air to the cutting point. Oil is also added to the mixture. The worm shafts produced are free of undercuts, reducing the amount of machining required. Induction hardening is a process that takes advantage of the whirling process. The induction hardening process utilizes alternating current (AC) to cause eddy currents in metallic objects. The higher the frequency, the higher the surface temperature. The electrical frequency is monitored through sensors to prevent overheating. Induction heating is programmable so that only certain parts of the worm shaft will harden.
Common tangent at an arbitrary point on both surfaces of the worm wheel
A worm gear consists of 2 helical segments with a helix angle equal to 90 degrees. This shape allows the worm to rotate with more than 1 tooth per rotation. A worm’s helix angle is usually close to 90 degrees and the body length is fairly long in the axial direction. A worm gear with a lead angle g has similar properties as a screw gear with a helix angle of 90 degrees. The axial cross section of a worm gear is not conventionally trapezoidal. Instead, the linear part of the oblique side is replaced by cycloid curves. These curves have a common tangent near the pitch line. The worm wheel is then formed by gear cutting, resulting in a gear with 2 meshing surfaces. This worm gear can rotate at high speeds and still operate quietly. A worm wheel with a cycloid pitch is a more efficient worm gear. It reduces friction between the worm and the gear, resulting in greater durability, improved operating efficiency, and reduced noise. This pitch line also helps the worm wheel engage more evenly and smoothly. Moreover, it prevents interference with their appearance. It also makes worm wheel and gear engagement smoother.
Calculation of worm shaft deflection
There are several methods for calculating worm shaft deflection, and each method has its own set of disadvantages. These commonly used methods provide good approximations but are inadequate for determining the actual worm shaft deflection. For example, these methods do not account for the geometric modifications to the worm, such as its helical winding of teeth. Furthermore, they overestimate the stiffening effect of the gearing. Hence, efficient thin worm shaft designs require other approaches. Fortunately, several methods exist to determine the maximum worm shaft deflection. These methods use the finite element method, and include boundary conditions and parameter calculations. Here, we look at a couple of methods. The first method, DIN 3996, calculates the maximum worm shaft deflection based on the test results, while the second one, AGMA 6022, uses the root diameter of the worm as the equivalent bending diameter. The second method focuses on the basic parameters of worm gearing. We’ll take a closer look at each. We’ll examine worm gearing teeth and the geometric factors that influence them. Commonly, the range of worm gearing teeth is 1 to four, but it can be as large as twelve. Choosing the teeth should depend on optimization requirements, including efficiency and weight. For example, if a worm gearing needs to be smaller than the previous model, then a small number of teeth will suffice.
SUNYO / Chinese High Quality/ WZ30-25 Backhoe Loader with Famous Brand Engine and Transmission. Widely used, flexible operation
The Backhoe Loader WZ30-25: WZ30-25 Backhoe loader, with CZPT YC4A105Z-T20 engine , power is100hp, chinese axle and Trans. With A/C, pilot control, Reversing video, hammer pipe , WZ30-25 Backhoe loader Operating weight7600kg, front bucket 1.2 m3, rated loading is 2.5tons. Rear CZPT bucket is 0.3 m3, It can use for loading and digging, 1 machine has 2 functions. can help you to save much more cost. and can do many kinds work for building road, and so on. It will bring you higher economic efficiency, Better profit income.
Main Performance Parameter of WZ30-25:
Overall Operating Weight
7640KG
Transport Dimension
mm L*W*H
6170×2268×3760
Wheel base
2370mm
Min. Ground Clearance
300mm
Bucket Capacity
1.0m3
Breakout Force
38KN
Loading Lifting Capacity
2500KG
Bucket Dumping Height
2770mm
Bucket Dumping Distance
925mm
Digging Depth
27mm
Backhoe Capacity
0.3m3
Max. CZPT Depth
4082mm
Swing Angle of Excavator Grab
190o
Max. Pulling Force
39KN
Engine
Model
YUCHAI YC4A105Z-T20
Type
In Line Direct injection Four-Stroke and Injection Combustion Chamber
Cylinder-Inside Diameter*Stroke
4-108×132
Rated Power
75KW
Rated Speed
2200r/min
Min. Fuel Consumption
≤230g/km.h
Max.Torque
≥400N.M/1500r/min
Displacement
4.8L
Steering System
Model of Steering Device
BZZ5-250
Steering Angle
±36 o
Min. turning radius
5018mm
Pressure of the system
14Mpa
Axle
Manufacturer
HangZhou Axle Factory
Main Transmission Type
Double Reduction
Final Reducer
Single Stage Final Reducer
Rated Loader of Axle
8.5t
Transmission System
Torque Converter
Model
YJ280
Type
Single-stage Three Elements
Max. Efficiency
84.40%
Inlet Pressure
1.3Mpa-1.5 Mpa
Outlet Pressure
0.25Mpa-0.3 Mpa
Cooling Method
Oil-cooling Pressure Circulation
Gearbox
Type
Fixed Shaft Power Transmission
Oil Pressure of Clutch
1373Kpa-1569 Kpa
Gears
Two Gears Ahead, Two Gears Astern
Max.Speed
22Km/h
Tyre
Model
16/70-20
Pressure of Front wheel
0.22 Mpa
Pressure of Back Wheel
0.22 Mpa
Brake System
Service Brake
Air Over Oil Caliper Brake
External Type
Self-regulation
Self-balance
Emergency Brake
Operation Power Implementing brake Manual Operation Power Terminating Brake
Hydraulic System
Digging Power of Excavator Grab
46.5KN
Digging Power of Dipper
31KN
Bucket Lifting Time
5.4S
Bucket Lowering Time
3.1S
Bucket Discharge Time
2.0S
Backhoe Loader: the backhoe loader also called a loader backhoe,is a heavy equipment vehicle that consists of a tractor fitted with a bucket on the front and a backhoe on the back. Due to its small size and versatility, backhoe loaders are very common in urban engineering and small construction projects (such as building a small house, fixing urban roads, etc.) as well as developing countries. This type of machine is similar to and derived from what is now known as a TLB (Tractor-Loader-Backhoe), which is to say, an agricultural tractor fitted with a front loader and rear backhoe attachment.
Packing & Shipping: We have been engaged in foreign trade for more than 18 years and have very rich experience in shipping. According to the past situation, each of our products is complete and delivered to customers as planned. Generally, For the WZ30-25 Backhoe loader , one set need 1 40H conainer, or 2 sets load into 1 40H container and 1 20 container. it also can load in the bulk ship, or Ro-on/Ro-off ship. it according your requirements
Attachments: Our backhoe loader can be with some more attachements excapt the standard bucket. for exmple the 4 in 1 bucket, Quick Change, Fork, Auger, Hamer, Grass Grab, Wooden Fork, Snow blade, sweaper, Rops And so on.
Our Service : Pre-sale service: To our customers, before you buy the equipments, we hope to understand your needs, according to your machine requirements and your budget; choose the right model for you, to ensure that you buy high-quality products at a lower price. At the same time, you are welcome to visit our factory in HangZhou, China; we will book hotels, air tickets and take you up from air port.
After-sale service: After the sale, we will properly arrange the transportation of the machine to ensure that the goods are safely delivered to your hands. At the same time, we will provide you with technical support 24 hours a day, or send engineers to CZPT the installation and operation. If there are any quality problems with the machine, we will solve it for you in the first time.
Factory View:
Here show some factory pictures to help you understand our company.
Exhibition: Here show you some exhibition pictures .
Certificate :
FAQ: Q1: Which country do you export to? Asia: Pakistan, Philippines, Thailand, Myanmar, Vietnam, Bangladesh, Kazakhstan, Turkmenistan, etc. Middle East: Iran, UAE, Jordan, Oman, Saudi Arabia, Syria, etc. Europe: Poland, Russia, Ukraine, Belarus, Bulgaria, etc. Africa: South Africa,Kenya,Congo,Ethiopia,Nigeria,Ghana,Algeria,Senegal,Tunisia,etc. South America: Paraguay, Colombia, Brazil, Peru, Chile, Cuba, Venezuela, etc. Oceania: Australia, etc.
Q2: What is the proportion of your products export? 90% of our products are exported to all over the world.
Q3: What is the payment term? We can discuss with you. Consider for long-term customers we are favorable payment terms TT, L/C, west union. It depends on the cooperation time, country and contract value.
Q4: What kind of logistic service do you supply? FOB, CIF, C&F
Q5: What spare parts can you supply? All kinds of spare parts of SUNYO JCM, SDLG, SHACMAN, SHXIHU (WEST LAKE) DIS.I, YTO, etc.
Screw Shaft Features Explained
When choosing the screw shaft for your application, you should consider the features of the screws: threads, lead, pitch, helix angle, and more. You may be wondering what these features mean and how they affect the screw’s performance. This article explains the differences between these factors. The following are the features that affect the performance of screws and their properties. You can use these to make an informed decision and purchase the right screw. You can learn more about these features by reading the following articles.
Threads
The major diameter of a screw thread is the larger of the 2 extreme diameters. The major diameter of a screw is also known as the outside diameter. This dimension can’t be directly measured, but can be determined by measuring the distance between adjacent sides of the thread. In addition, the mean area of a screw thread is known as the pitch. The diameter of the thread and pitch line are directly proportional to the overall size of the screw. The threads are classified by the diameter and pitch. The major diameter of a screw shaft has the largest number of threads; the smaller diameter is called the minor diameter. The thread angle, also known as the helix angle, is measured perpendicular to the axis of the screw. The major diameter is the largest part of the screw; the minor diameter is the lower end of the screw. The thread angle is the half distance between the major and minor diameters. The minor diameter is the outer surface of the screw, while the top surface corresponds to the major diameter. The pitch is measured at the crest of a thread. In other words, a 16-pitch thread has a diameter of 1 sixteenth of the screw shaft’s diameter. The actual diameter is 0.03125 inches. Moreover, a large number of manufacturers use this measurement to determine the thread pitch. The pitch diameter is a critical factor in successful mating of male and female threads. So, when determining the pitch diameter, you need to check the thread pitch plate of a screw.
Lead
In screw shaft applications, a solid, corrosion-resistant material is an important requirement. Lead screws are a robust choice, which ensure shaft direction accuracy. This material is widely used in lathes and measuring instruments. They have black oxide coatings and are suited for environments where rusting is not acceptable. These screws are also relatively inexpensive. Here are some advantages of lead screws. They are highly durable, cost-effective, and offer high reliability. A lead screw system may have multiple starts, or threads that run parallel to each other. The lead is the distance the nut travels along the shaft during a single revolution. The smaller the lead, the tighter the thread. The lead can also be expressed as the pitch, which is the distance between adjacent thread crests or troughs. A lead screw has a smaller pitch than a nut, and the smaller the lead, the greater its linear speed. When choosing lead screws, the critical speed is the maximum number of revolutions per minute. This is determined by the minor diameter of the shaft and its length. The critical speed should never be exceeded or the lead will become distorted or cracked. The recommended operational speed is around 80 percent of the evaluated critical speed. Moreover, the lead screw must be properly aligned to avoid excessive vibrations. In addition, the screw pitch must be within the design tolerance of the shaft.
Pitch
The pitch of a screw shaft can be viewed as the distance between the crest of a thread and the surface where the threads meet. In mathematics, the pitch is equivalent to the length of 1 wavelength. The pitch of a screw shaft also relates to the diameter of the threads. In the following, the pitch of a screw is explained. It is important to note that the pitch of a screw is not a metric measurement. In the following, we will define the 2 terms and discuss how they relate to 1 another. A screw’s pitch is not the same in all countries. The United Kingdom, Canada, and the United States have standardized screw threads according to the UN system. Therefore, there is a need to specify the pitch of a screw shaft when a screw is being manufactured. The standardization of pitch and diameter has also reduced the cost of screw manufacturing. Nevertheless, screw threads are still expensive. The United Kingdom, Canada, and the United States have introduced a system for the calculation of screw pitch. The pitch of a lead screw is the same as that of a lead screw. The diameter is 0.25 inches and the circumference is 0.79 inches. When calculating the mechanical advantage of a screw, divide the diameter by its pitch. The larger the pitch, the more threads the screw has, increasing its critical speed and stiffness. The pitch of a screw shaft is also proportional to the number of starts in the shaft.
Helix angle
The helix angle of a screw shaft is the angle formed between the circumference of the cylinder and its helix. Both of these angles must be equal to 90 degrees. The larger the lead angle, the smaller the helix angle. Some reference materials refer to angle B as the helix angle. However, the actual angle is derived from calculating the screw geometry. Read on for more information. Listed below are some of the differences between helix angles and lead angles. High helix screws have a long lead. This length reduces the number of effective turns of the screw. Because of this, fine pitch screws are usually used for small movements. A typical example is a 16-mm x 5-inch screw. Another example of a fine pitch screw is a 12x2mm screw. It is used for small moves. This type of screw has a lower lead angle than a high-helix screw. A screw’s helix angle refers to the relative angle of the flight of the helix to the plane of the screw axis. While screw helix angles are not often altered from the standard square pitch, they can have an effect on processing. Changing the helix angle is more common in two-stage screws, special mixing screws, and metering screws. When a screw is designed for this function, it should be able to handle the materials it is made of.
Size
The diameter of a screw is its diameter, measured from the head to the shaft. Screw diameters are standardized by the American Society of Mechanical Engineers. The diameters of screws range from 3/50 inches to 16 inches, and more recently, fractions of an inch have been added. However, shaft diameters may vary depending on the job, so it is important to know the right size for the job. The size chart below shows the common sizes for screws. Screws are generally referred to by their gauge, which is the major diameter. Screws with a major diameter less than a quarter of an inch are usually labeled as #0 to #14 and larger screws are labeled as sizes in fractions of an inch. There are also decimal equivalents of each screw size. These measurements will help you choose the correct size for your project. The screws with the smaller diameters were not tested. In the previous section, we described the different shaft sizes and their specifications. These screw sizes are usually indicated by fractions of an inch, followed by a number of threads per inch. For example, a ten-inch screw has a shaft size of 2” with a thread pitch of 1/4″, and it has a diameter of 2 inches. This screw is welded to a two-inch Sch. 40 pipe. Alternatively, it can be welded to a 9-inch O.A.L. pipe.
Shape
Screws come in a wide variety of sizes and shapes, from the size of a quarter to the diameter of a U.S. quarter. Screws’ main function is to hold objects together and to translate torque into linear force. The shape of a screw shaft, if it is round, is the primary characteristic used to define its use. The following chart shows how the screw shaft differs from a quarter: The shape of a screw shaft is determined by 2 features: its major diameter, or distance from the outer edge of the thread on 1 side to the inner smooth surface of the shaft. These are generally 2 to 16 millimeters in diameter. Screw shafts can have either a fully threaded shank or a half-threaded shank, with the latter providing better stability. Regardless of whether the screw shaft is round or domed, it is important to understand the different characteristics of a screw before attempting to install it into a project. The screw shaft’s diameter is also important to its application. The ball circle diameter refers to the distance between the center of 2 opposite balls in contact with the grooves. The root diameter, on the other hand, refers to the distance between the bottommost grooves of the screw shaft. These are the 2 main measurements that define the screw’s overall size. Pitch and nominal diameter are important measurements for a screw’s performance in a particular application.
Lubrication
In most cases, lubrication of a screw shaft is accomplished with grease. Grease is made up of mineral or synthetic oil, thickening agent, and additives. The thickening agent can be a variety of different substances, including lithium, bentonite, aluminum, and barium complexes. A common classification for lubricating grease is NLGI Grade. While this may not be necessary when specifying the type of grease to use for a particular application, it is a useful qualitative measure. When selecting a lubricant for a screw shaft, the operating temperature and the speed of the shaft determine the type of oil to use. Too much oil can result in heat buildup, while too little can lead to excessive wear and friction. The proper lubrication of a screw shaft directly affects the temperature rise of a ball screw, and the life of the assembly. To ensure the proper lubrication, follow the guidelines below. Ideally, a low lubrication level is appropriate for medium-sized feed stuff factories. High lubrication level is appropriate for larger feed stuff factories. However, in low-speed applications, the lubrication level should be sufficiently high to ensure that the screws run freely. This is the only way to reduce friction and ensure the longest life possible. Lubrication of screw shafts is an important consideration for any screw.
TL25 loader is our latest development of a medium-sized loader. –Adopt CUMMINS, YUCHAI engine, powerful and reliable. –Torque converter and counter-shaft trans mission gearbox, assembled separately, higher reliability and easier maintenance. –Fully hydraulic steering system, powedr shift transmission, easier operation. –Bucket can be leveled automatically, optimized working device, higher productivity. –Comfortable operation environment, new desigh cabin, air-condition at option. –Various working devices of attachment are available, such as log grapple, pipe fork, grass fork, CZPT bucket, snowblade, pallet fork etc. to meet different need.
Main features 1)6.5tonoperating weight,heavy duty! 2) Maximum speed36km/h,fast!fast!fast! 3) Dumping height:3600mm! 4) Luxury appearance 5) With many attachments,all configuratin customer can choose.
Certifications All the machine with CE ISO SGS certificate.
Attachments Titan wheel loader adopts the Hydraulic Quick Hitch. All kinds of accessories can be replaced. Such as: log grapple, grab bucket, pallet fork, road sweeper, ripper, 4 in 1 bucket, snow blade, angle blade, grass fork, hay fork, screening bucket, hydraulic hammer, stick rake,auger and so on.
Our Service
Our trained Professional service team offers high quality in-time service in a very friendly way. For a good customer experience, the content of pre -sales includes the recommendation on the right products basis on condition. All you have to do is to inform us your needs. For After-sales, to minimize the downtime, we offer air delivery for the spare parts which are within guarantee within 3 working days. We have professional technician to support trouble clearing and maintenance.
Pre-Sales Service (1) Inquiry and consulting support. (2)Sample testing support. (3)View our Factory.
After-Sales Service (1)Training how to instal the machine, training how to use the machine. (2)Engineers available to service machinery overseas. Packing & Delivery We use container transportation,according to your requirements,for you to choose the appropriate collccation If container is too tighber,we will use pefilm for packing or pack it accordfng to customers special requset.
About Us
HangZhou Titan Heavy Machinery Co. Ltd
HangZhou Titan Heavy Machinery Co. Ltd is a professional manufacturer engaged in the research, development, production, sale and service of wheel loader, excavator and forklift. In addition, we have obtained many kinds of certificates SGS, ISO CE etc. Whether selecting a current product from our catalog orseeking engineering assistance for your application, you can talk to our customer service center about your sourcing requirements. We sincerely thank all the friend’s support at home andabroad, look forward to establish development business cooperation with you, hand in hand advances boldly, create prosperity. Our agent is interviewed by local TV station,give you a reason why choose titan.we provide our agents with technical support,service suport,exhibition support,price support,quality support and help them to open the local market and establish long-term cooperation.
FAQ
Q:Why choose Titan? We sell every machine at a fair price.As our production increases,we are getting much support from the purchase source of raw meterial. We leave the maximum profit to customer. 1) Titan: an experienced loader manufacturer with over 11 years. 2) Titan team: customers-focused,you’ll get reply within 5 minutes. 3)Titan: premium quality with reasonable price. 4) Titan: CE,BV,SGS,ROPS and FOPS,ISO9001:2008 varified. The quality control is not an empty word in TITAN.Our products are tested and granted CE cetificate.
Q:What is Titan warranty? TITAN has a professional sales and after-service team.We are trying our best to make a good service for every customer. 1) Titan after-sales: life-long, meantime offer one year and 1 month warranty. 2) Titan proposal: order some wearing parts with loader for easy maintenance.
Q:What about Titan delivery term? TITAN Transport packsging team helps our customer to transport their machine in safe and secure way without any damage. 10-20 days after down payment received.
Q:What about the payment term? 30% advance payment,70% balance by T/T.
Calculating the Deflection of a Worm Shaft
In this article, we’ll discuss how to calculate the deflection of a worm gear’s worm shaft. We’ll also discuss the characteristics of a worm gear, including its tooth forces. And we’ll cover the important characteristics of a worm gear. Read on to learn more! Here are some things to consider before purchasing a worm gear. We hope you enjoy learning! After reading this article, you’ll be well-equipped to choose a worm gear to match your needs.
Calculation of worm shaft deflection
The main goal of the calculations is to determine the deflection of a worm. Worms are used to turn gears and mechanical devices. This type of transmission uses a worm. The worm diameter and the number of teeth are inputted into the calculation gradually. Then, a table with proper solutions is shown on the screen. After completing the table, you can then move on to the main calculation. You can change the strength parameters as well. The maximum worm shaft deflection is calculated using the finite element method (FEM). The model has many parameters, including the size of the elements and boundary conditions. The results from these simulations are compared to the corresponding analytical values to calculate the maximum deflection. The result is a table that displays the maximum worm shaft deflection. The tables can be downloaded below. You can also find more information about the different deflection formulas and their applications. The calculation method used by DIN EN 10084 is based on the hardened cemented worm of 16MnCr5. Then, you can use DIN EN 10084 (CuSn12Ni2-C-GZ) and DIN EN 1982 (CuAl10Fe5Ne5-C-GZ). Then, you can enter the worm face width, either manually or using the auto-suggest option. Common methods for the calculation of worm shaft deflection provide a good approximation of deflection but do not account for geometric modifications on the worm. While Norgauer’s 2021 approach addresses these issues, it fails to account for the helical winding of the worm teeth and overestimates the stiffening effect of gearing. More sophisticated approaches are required for the efficient design of thin worm shafts. Worm gears have a low noise and vibration compared to other types of mechanical devices. However, worm gears are often limited by the amount of wear that occurs on the softer worm wheel. Worm shaft deflection is a significant influencing factor for noise and wear. The calculation method for worm gear deflection is available in ISO/TR 14521, DIN 3996, and AGMA 6022. The worm gear can be designed with a precise transmission ratio. The calculation involves dividing the transmission ratio between more stages in a gearbox. Power transmission input parameters affect the gearing properties, as well as the material of the worm/gear. To achieve a better efficiency, the worm/gear material should match the conditions that are to be experienced. The worm gear can be a self-locking transmission. The worm gearbox contains several machine elements. The main contributors to the total power loss are the axial loads and bearing losses on the worm shaft. Hence, different bearing configurations are studied. One type includes locating/non-locating bearing arrangements. The other is tapered roller bearings. The worm gear drives are considered when locating versus non-locating bearings. The analysis of worm gear drives is also an investigation of the X-arrangement and four-point contact bearings.
Influence of tooth forces on bending stiffness of a worm gear
The bending stiffness of a worm gear is dependent on tooth forces. Tooth forces increase as the power density increases, but this also leads to increased worm shaft deflection. The resulting deflection can affect efficiency, wear load capacity, and NVH behavior. Continuous improvements in bronze materials, lubricants, and manufacturing quality have enabled worm gear manufacturers to produce increasingly high power densities. Standardized calculation methods take into account the supporting effect of the toothing on the worm shaft. However, overhung worm gears are not included in the calculation. In addition, the toothing area is not taken into account unless the shaft is designed next to the worm gear. Similarly, the root diameter is treated as the equivalent bending diameter, but this ignores the supporting effect of the worm toothing. A generalized formula is provided to estimate the STE contribution to vibratory excitation. The results are applicable to any gear with a meshing pattern. It is recommended that engineers test different meshing methods to obtain more accurate results. One way to test tooth-meshing surfaces is to use a finite element stress and mesh subprogram. This software will measure tooth-bending stresses under dynamic loads. The effect of tooth-brushing and lubricant on bending stiffness can be achieved by increasing the pressure angle of the worm pair. This can reduce tooth bending stresses in the worm gear. A further method is to add a load-loaded tooth-contact analysis (CCTA). This is also used to analyze mismatched ZC1 worm drive. The results obtained with the technique have been widely applied to various types of gearing. In this study, we found that the ring gear’s bending stiffness is highly influenced by the teeth. The chamfered root of the ring gear is larger than the slot width. Thus, the ring gear’s bending stiffness varies with its tooth width, which increases with the ring wall thickness. Furthermore, a variation in the ring wall thickness of the worm gear causes a greater deviation from the design specification. To understand the impact of the teeth on the bending stiffness of a worm gear, it is important to know the root shape. Involute teeth are susceptible to bending stress and can break under extreme conditions. A tooth-breakage analysis can control this by determining the root shape and the bending stiffness. The optimization of the root shape directly on the final gear minimizes the bending stress in the involute teeth. The influence of tooth forces on the bending stiffness of a worm gear was investigated using the CZPT Spiral Bevel Gear Test Facility. In this study, multiple teeth of a spiral bevel pinion were instrumented with strain gages and tested at speeds ranging from static to 14400 RPM. The tests were performed with power levels as high as 540 kW. The results obtained were compared with the analysis of a three-dimensional finite element model.
Characteristics of worm gears
Worm gears are unique types of gears. They feature a variety of characteristics and applications. This article will examine the characteristics and benefits of worm gears. Then, we’ll examine the common applications of worm gears. Let’s take a look! Before we dive in to worm gears, let’s review their capabilities. Hopefully, you’ll see how versatile these gears are. A worm gear can achieve massive reduction ratios with little effort. By adding circumference to the wheel, the worm can greatly increase its torque and decrease its speed. Conventional gearsets require multiple reductions to achieve the same reduction ratio. Worm gears have fewer moving parts, so there are fewer places for failure. However, they can’t reverse the direction of power. This is because the friction between the worm and wheel makes it impossible to move the worm backwards. Worm gears are widely used in elevators, hoists, and lifts. They are particularly useful in applications where stopping speed is critical. They can be incorporated with smaller brakes to ensure safety, but shouldn’t be relied upon as a primary braking system. Generally, they are self-locking, so they are a good choice for many applications. They also have many benefits, including increased efficiency and safety. Worm gears are designed to achieve a specific reduction ratio. They are typically arranged between the input and output shafts of a motor and a load. The 2 shafts are often positioned at an angle that ensures proper alignment. Worm gear gears have a center spacing of a frame size. The center spacing of the gear and worm shaft determines the axial pitch. For instance, if the gearsets are set at a radial distance, a smaller outer diameter is necessary. Worm gears’ sliding contact reduces efficiency. But it also ensures quiet operation. The sliding action limits the efficiency of worm gears to 30% to 50%. A few techniques are introduced herein to minimize friction and to produce good entrance and exit gaps. You’ll soon see why they’re such a versatile choice for your needs! So, if you’re considering purchasing a worm gear, make sure you read this article to learn more about its characteristics! An embodiment of a worm gear is described in FIGS. 19 and 20. An alternate embodiment of the system uses a single motor and a single worm 153. The worm 153 turns a gear which drives an arm 152. The arm 152, in turn, moves the lens/mirr assembly 10 by varying the elevation angle. The motor control unit 114 then tracks the elevation angle of the lens/mirr assembly 10 in relation to the reference position. The worm wheel and worm are both made of metal. However, the brass worm and wheel are made of brass, which is a yellow metal. Their lubricant selections are more flexible, but they’re limited by additive restrictions due to their yellow metal. Plastic on metal worm gears are generally found in light load applications. The lubricant used depends on the type of plastic, as many types of plastics react to hydrocarbons found in regular lubricant. For this reason, you need a non-reactive lubricant.
SUNYO / Chinese High Quality/ WZ30-25 Backhoe Loader with Famous Brand Engine and Transmission. Widely used, flexible operation
The Backhoe Loader WZ30-25: WZ30-25 Backhoe loader, with CZPT YC4A105Z-T20 engine , power is100hp, chinese axle and Trans. With A/C, pilot control, Reversing video, hammer pipe , WZ30-25 Backhoe loader Operating weight7600kg, front bucket 1.2 m3, rated loading is 2.5tons. Rear CZPT bucket is 0.3 m3, It can use for loading and digging, 1 machine has 2 functions. can help you to save much more cost. and can do many kinds work for building road, and so on. It will bring you higher economic efficiency, Better profit income.
Main Performance Parameter of WZ30-25:
Overall Operating Weight
7640KG
Transport Dimension
mm L*W*H
6170×2268×3760
Wheel base
2370mm
Min. Ground Clearance
300mm
Bucket Capacity
1.0m3
Breakout Force
38KN
Loading Lifting Capacity
2500KG
Bucket Dumping Height
2770mm
Bucket Dumping Distance
925mm
Digging Depth
27mm
Backhoe Capacity
0.3m3
Max. CZPT Depth
4082mm
Swing Angle of Excavator Grab
190o
Max. Pulling Force
39KN
Engine
Model
YUCHAI YC4A105Z-T20
Type
In Line Direct injection Four-Stroke and Injection Combustion Chamber
Cylinder-Inside Diameter*Stroke
4-108×132
Rated Power
75KW
Rated Speed
2200r/min
Min. Fuel Consumption
≤230g/km.h
Max.Torque
≥400N.M/1500r/min
Displacement
4.8L
Steering System
Model of Steering Device
BZZ5-250
Steering Angle
±36 o
Min. turning radius
5018mm
Pressure of the system
14Mpa
Axle
Manufacturer
HangZhou Axle Factory
Main Transmission Type
Double Reduction
Final Reducer
Single Stage Final Reducer
Rated Loader of Axle
8.5t
Transmission System
Torque Converter
Model
YJ280
Type
Single-stage Three Elements
Max. Efficiency
84.40%
Inlet Pressure
1.3Mpa-1.5 Mpa
Outlet Pressure
0.25Mpa-0.3 Mpa
Cooling Method
Oil-cooling Pressure Circulation
Gearbox
Type
Fixed Shaft Power Transmission
Oil Pressure of Clutch
1373Kpa-1569 Kpa
Gears
Two Gears Ahead, Two Gears Astern
Max.Speed
22Km/h
Tyre
Model
16/70-20
Pressure of Front wheel
0.22 Mpa
Pressure of Back Wheel
0.22 Mpa
Brake System
Service Brake
Air Over Oil Caliper Brake
External Type
Self-regulation
Self-balance
Emergency Brake
Operation Power Implementing brake Manual Operation Power Terminating Brake
Hydraulic System
Digging Power of Excavator Grab
46.5KN
Digging Power of Dipper
31KN
Bucket Lifting Time
5.4S
Bucket Lowering Time
3.1S
Bucket Discharge Time
2.0S
Backhoe Loader: the backhoe loader also called a loader backhoe,is a heavy equipment vehicle that consists of a tractor fitted with a bucket on the front and a backhoe on the back. Due to its small size and versatility, backhoe loaders are very common in urban engineering and small construction projects (such as building a small house, fixing urban roads, etc.) as well as developing countries. This type of machine is similar to and derived from what is now known as a TLB (Tractor-Loader-Backhoe), which is to say, an agricultural tractor fitted with a front loader and rear backhoe attachment.
Packing & Shipping: We have been engaged in foreign trade for more than 18 years and have very rich experience in shipping. According to the past situation, each of our products is complete and delivered to customers as planned. Generally, For the WZ30-25 Backhoe loader , one set need 1 40H conainer, or 2 sets load into 1 40H container and 1 20 container. it also can load in the bulk ship, or Ro-on/Ro-off ship. it according your requirements
Attachments: Our backhoe loader can be with some more attachements excapt the standard bucket. for exmple the 4 in 1 bucket, Quick Change, Fork, Auger, Hamer, Grass Grab, Wooden Fork, Snow blade, sweaper, Rops And so on. Our Service : Pre-sale service: To our customers, before you buy the equipments, we hope to understand your needs, according to your machine requirements and your budget; choose the right model for you, to ensure that you buy high-quality products at a lower price. At the same time, you are welcome to visit our factory in HangZhou, China; we will book hotels, air tickets and take you up from air port. After-sale service: After the sale, we will properly arrange the transportation of the machine to ensure that the goods are safely delivered to your hands. At the same time, we will provide you with technical support 24 hours a day, or send engineers to CZPT the installation and operation. If there are any quality problems with the machine, we will solve it for you in the first time.
Factory View:
Here show some factory pictures to help you understand our company. Exhibition: Here show you some exhibition pictures . Certificate :
FAQ: Q1: Which country do you export to? Asia: Pakistan, Philippines, Thailand, Myanmar, Vietnam, Bangladesh, Kazakhstan, Turkmenistan, etc. Middle East: Iran, UAE, Jordan, Oman, Saudi Arabia, Syria, etc. Europe: Poland, Russia, Ukraine, Belarus, Bulgaria, etc. Africa: South Africa,Kenya,Congo,Ethiopia,Nigeria,Ghana,Algeria,Senegal,Tunisia,etc. South America: Paraguay, Colombia, Brazil, Peru, Chile, Cuba, Venezuela, etc. Oceania: Australia, etc.
Q2: What is the proportion of your products export? 90% of our products are exported to all over the world.
Q3: What is the payment term? We can discuss with you. Consider for long-term customers we are favorable payment terms TT, L/C, west union. It depends on the cooperation time, country and contract value.
Q4: What kind of logistic service do you supply? FOB, CIF, C&F
Q5: What spare parts can you supply? All kinds of spare parts of SUNYO JCM, SDLG, SHACMAN, SHXIHU (WEST LAKE) DIS.I, YTO, etc.
How to Determine the Quality of a Worm Shaft
There are many advantages of a worm shaft. It is easier to manufacture, as it does not require manual straightening. Among these benefits are ease of maintenance, reduced cost, and ease of installation. In addition, this type of shaft is much less prone to damage due to manual straightening. This article will discuss the different factors that determine the quality of a worm shaft. It also discusses the Dedendum, Root diameter, and Wear load capacity.
Root diameter
There are various options when choosing worm gearing. The selection depends on the transmission used and production possibilities. The basic profile parameters of worm gearing are described in the professional and firm literature and are used in geometry calculations. The selected variant is then transferred to the main calculation. However, you must take into account the strength parameters and the gear ratios for the calculation to be accurate. Here are some tips to choose the right worm gearing. The root diameter of a worm gear is measured from the center of its pitch. Its pitch diameter is a standardized value that is determined from its pressure angle at the point of zero gearing correction. The worm gear pitch diameter is calculated by adding the worm’s dimension to the nominal center distance. When defining the worm gear pitch, you have to keep in mind that the root diameter of the worm shaft must be smaller than the pitch diameter. Worm gearing requires teeth to evenly distribute the wear. For this, the tooth side of the worm must be convex in the normal and centre-line sections. The shape of the teeth, referred to as the evolvent profile, resembles a helical gear. Usually, the root diameter of a worm gear is more than a quarter inch. However, a half-inch difference is acceptable. Another way to calculate the gearing efficiency of a worm shaft is by looking at the worm’s sacrificial wheel. A sacrificial wheel is softer than the worm, so most wear and tear will occur on the wheel. Oil analysis reports of worm gearing units almost always show a high copper and iron ratio, suggesting that the worm’s gearing is ineffective.
Dedendum
The dedendum of a worm shaft refers to the radial length of its tooth. The pitch diameter and the minor diameter determine the dedendum. In an imperial system, the pitch diameter is referred to as the diametral pitch. Other parameters include the face width and fillet radius. Face width describes the width of the gear wheel without hub projections. Fillet radius measures the radius on the tip of the cutter and forms a trochoidal curve. The diameter of a hub is measured at its outer diameter, and its projection is the distance the hub extends beyond the gear face. There are 2 types of addendum teeth, 1 with short-addendum teeth and the other with long-addendum teeth. The gears themselves have a keyway (a groove machined into the shaft and bore). A key is fitted into the keyway, which fits into the shaft. Worm gears transmit motion from 2 shafts that are not parallel, and have a line-toothed design. The pitch circle has 2 or more arcs, and the worm and sprocket are supported by anti-friction roller bearings. Worm gears have high friction and wear on the tooth teeth and restraining surfaces. If you’d like to know more about worm gears, take a look at the definitions below.
CZPT’s whirling process
Whirling process is a modern manufacturing method that is replacing thread milling and hobbing processes. It has been able to reduce manufacturing costs and lead times while producing precision gear worms. In addition, it has reduced the need for thread grinding and surface roughness. It also reduces thread rolling. Here’s more on how CZPT whirling process works. The whirling process on the worm shaft can be used for producing a variety of screw types and worms. They can produce screw shafts with outer diameters of up to 2.5 inches. Unlike other whirling processes, the worm shaft is sacrificial, and the process does not require machining. A vortex tube is used to deliver chilled compressed air to the cutting point. If needed, oil is also added to the mix. Another method for hardening a worm shaft is called induction hardening. The process is a high-frequency electrical process that induces eddy currents in metallic objects. The higher the frequency, the more surface heat it generates. With induction heating, you can program the heating process to harden only specific areas of the worm shaft. The length of the worm shaft is usually shortened. Worm gears offer numerous advantages over standard gear sets. If used correctly, they are reliable and highly efficient. By following proper setup guidelines and lubrication guidelines, worm gears can deliver the same reliable service as any other type of gear set. The article by Ray Thibault, a mechanical engineer at the University of Virginia, is an excellent guide to lubrication on worm gears.
Wear load capacity
The wear load capacity of a worm shaft is a key parameter when determining the efficiency of a gearbox. Worms can be made with different gear ratios, and the design of the worm shaft should reflect this. To determine the wear load capacity of a worm, you can check its geometry. Worms are usually made with teeth ranging from 1 to 4 and up to twelve. Choosing the right number of teeth depends on several factors, including the optimisation requirements, such as efficiency, weight, and centre-line distance. Worm gear tooth forces increase with increased power density, causing the worm shaft to deflect more. This reduces its wear load capacity, lowers efficiency, and increases NVH behavior. Advances in lubricants and bronze materials, combined with better manufacturing quality, have enabled the continuous increase in power density. Those 3 factors combined will determine the wear load capacity of your worm gear. It is critical to consider all 3 factors before choosing the right gear tooth profile. The minimum number of gear teeth in a gear depends on the pressure angle at zero gearing correction. The worm diameter d1 is arbitrary and depends on a known module value, mx or mn. Worms and gears with different ratios can be interchanged. An involute helicoid ensures proper contact and shape, and provides higher accuracy and life. The involute helicoid worm is also a key component of a gear. Worm gears are a form of ancient gear. A cylindrical worm engages with a toothed wheel to reduce rotational speed. Worm gears are also used as prime movers. If you’re looking for a gearbox, it may be a good option. If you’re considering a worm gear, be sure to check its load capacity and lubrication requirements.
NVH behavior
The NVH behavior of a worm shaft is determined using the finite element method. The simulation parameters are defined using the finite element method and experimental worm shafts are compared to the simulation results. The results show that a large deviation exists between the simulated and experimental values. In addition, the bending stiffness of the worm shaft is highly dependent on the geometry of the worm gear toothings. Hence, an adequate design for a worm gear toothing can help reduce the NVH (noise-vibration) behavior of the worm shaft. To calculate the worm shaft’s NVH behavior, the main axes of moment of inertia are the diameter of the worm and the number of threads. This will influence the angle between the worm teeth and the effective distance of each tooth. The distance between the main axes of the worm shaft and the worm gear is the analytical equivalent bending diameter. The diameter of the worm gear is referred to as its effective diameter. The increased power density of a worm gear results in increased forces acting on the corresponding worm gear tooth. This leads to a corresponding increase in deflection of the worm gear, which negatively affects its efficiency and wear load capacity. In addition, the increasing power density requires improved manufacturing quality. The continuous advancement in bronze materials and lubricants has also facilitated the continued increase in power density. The toothing of the worm gears determines the worm shaft deflection. The bending stiffness of the worm gear toothing is also calculated by using a tooth-dependent bending stiffness. The deflection is then converted into a stiffness value by using the stiffness of the individual sections of the worm shaft. As shown in figure 5, a transverse section of a two-threaded worm is shown in the figure.
SUNYO / Chinese High Quality/ WZ30-25 Backhoe Loader with Famous Brand Engine and Transmission. Widely used, flexible operation
The Backhoe Loader WZ30-25: WZ30-25 Backhoe loader, with CZPT YC4A105Z-T20 engine , power is100hp, chinese axle and Trans. With A/C, pilot control, Reversing video, hammer pipe , WZ30-25 Backhoe loader Operating weight7600kg, front bucket 1.2 m3, rated loading is 2.5tons. Rear CZPT bucket is 0.3 m3, It can use for loading and digging, 1 machine has 2 functions. can help you to save much more cost. and can do many kinds work for building road, and so on. It will bring you higher economic efficiency, Better profit income.
Main Performance Parameter of WZ30-25:
Overall Operating Weight
7640KG
Transport Dimension
mm L*W*H
6170×2268×3760
Wheel base
2370mm
Min. Ground Clearance
300mm
Bucket Capacity
1.0m3
Breakout Force
38KN
Loading Lifting Capacity
2500KG
Bucket Dumping Height
2770mm
Bucket Dumping Distance
925mm
Digging Depth
27mm
Backhoe Capacity
0.3m3
Max. CZPT Depth
4082mm
Swing Angle of Excavator Grab
190o
Max. Pulling Force
39KN
Engine
Model
YUCHAI YC4A105Z-T20
Type
In Line Direct injection Four-Stroke and Injection Combustion Chamber
Cylinder-Inside Diameter*Stroke
4-108×132
Rated Power
75KW
Rated Speed
2200r/min
Min. Fuel Consumption
≤230g/km.h
Max.Torque
≥400N.M/1500r/min
Displacement
4.8L
Steering System
Model of Steering Device
BZZ5-250
Steering Angle
±36 o
Min. turning radius
5018mm
Pressure of the system
14Mpa
Axle
Manufacturer
HangZhou Axle Factory
Main Transmission Type
Double Reduction
Final Reducer
Single Stage Final Reducer
Rated Loader of Axle
8.5t
Transmission System
Torque Converter
Model
YJ280
Type
Single-stage Three Elements
Max. Efficiency
84.40%
Inlet Pressure
1.3Mpa-1.5 Mpa
Outlet Pressure
0.25Mpa-0.3 Mpa
Cooling Method
Oil-cooling Pressure Circulation
Gearbox
Type
Fixed Shaft Power Transmission
Oil Pressure of Clutch
1373Kpa-1569 Kpa
Gears
Two Gears Ahead, Two Gears Astern
Max.Speed
22Km/h
Tyre
Model
16/70-20
Pressure of Front wheel
0.22 Mpa
Pressure of Back Wheel
0.22 Mpa
Brake System
Service Brake
Air Over Oil Caliper Brake
External Type
Self-regulation
Self-balance
Emergency Brake
Operation Power Implementing brake Manual Operation Power Terminating Brake
Hydraulic System
Digging Power of Excavator Grab
46.5KN
Digging Power of Dipper
31KN
Bucket Lifting Time
5.4S
Bucket Lowering Time
3.1S
Bucket Discharge Time
2.0S
Backhoe Loader : the backhoe loader also called a loader backhoe,is a heavy equipment vehicle that consists of a tractor fitted with a bucket on the front and a backhoe on the back. Due to its small size and versatility, backhoe loaders are very common in urban engineering and small construction projects (such as building a small house, fixing urban roads, etc.) as well as developing countries. This type of machine is similar to and derived from what is now known as a TLB (Tractor-Loader-Backhoe), which is to say, an agricultural tractor fitted with a front loader and rear backhoe attachment.
Attachments: Our backhoe loader can be with some more attachements excapt the standard bucket. for exmple the 4 in 1 bucket, Quick Change, Fork, Auger, Hamer, Grass Grab, Wooden Fork, Snow blade, sweaper, Rops And so on. Our Service : Pre-sale service: To our customers, before you buy the equipments, we hope to understand your needs, according to your machine requirements and your budget; choose the right model for you, to ensure that you buy high-quality products at a lower price. At the same time, you are welcome to visit our factory in HangZhou, China; we will book hotels, air tickets and take you up from air port. After-sale service: After the sale, we will properly arrange the transportation of the machine to ensure that the goods are safely delivered to your hands. At the same time, we will provide you with technical support 24 hours a day, or send engineers to CZPT the installation and operation. If there are any quality problems with the machine, we will solve it for you in the first time.
Factory View:
Here show some factory pictures to help you understand our company. Exhibition: Here show you some exhibition pictures . Certificate : Packing & Shipping:
We have been engaged in foreign trade for more than 18 years and have very rich experience in shipping. According to the past situation, each of our products is complete and delivered to customers as planned. Generally, For the WZ30-25 Backhoe loader , one set need 1 40H conainer, or 2 sets load into 1 40H container and 1 20 container. it also can load in the bulk ship, or Ro-on/Ro-off ship. it according your requirements FAQ: Q1: Which country do you export to? Asia: Pakistan, Philippines, Thailand, Myanmar, Vietnam, Bangladesh, Kazakhstan, Turkmenistan, etc. Middle East: Iran, UAE, Jordan, Oman, Saudi Arabia, Syria, etc. Europe: Poland, Russia, Ukraine, Belarus, Bulgaria, etc. Africa: South Africa,Kenya,Congo,Ethiopia,Nigeria,Ghana,Algeria,Senegal,Tunisia,etc. South America: Paraguay, Colombia, Brazil, Peru, Chile, Cuba, Venezuela, etc. Oceania: Australia, etc.
Q2: What is the proportion of your products export? 90% of our products are exported to all over the world.
Q3: What is the payment term? We can discuss with you. Consider for long-term customers we are favorable payment terms TT, L/C, west union. It depends on the cooperation time, country and contract value.
Q4: What kind of logistic service do you supply? FOB, CIF, C&F
Q5: What spare parts can you supply? All kinds of spare parts of SUNYO JCM, SDLG, SHACMAN, SHXIHU (WEST LAKE) DIS.I, YTO, etc.
How to Select a Worm Shaft and Gear For Your Project
You will learn about axial pitch PX and tooth parameters for a Worm Shaft 20 and Gear 22. Detailed information on these 2 components will help you select a suitable Worm Shaft. Read on to learn more….and get your hands on the most advanced gearbox ever created! Here are some tips for selecting a Worm Shaft and Gear for your project!…and a few things to keep in mind.
Gear 22
The tooth profile of Gear 22 on Worm Shaft 20 differs from that of a conventional gear. This is because the teeth of Gear 22 are concave, allowing for better interaction with the threads of the worm shaft 20. The worm’s lead angle causes the worm to self-lock, preventing reverse motion. However, this self-locking mechanism is not entirely dependable. Worm gears are used in numerous industrial applications, from elevators to fishing reels and automotive power steering. The new gear is installed on a shaft that is secured in an oil seal. To install a new gear, you first need to remove the old gear. Next, you need to unscrew the 2 bolts that hold the gear onto the shaft. Next, you should remove the bearing carrier from the output shaft. Once the worm gear is removed, you need to unscrew the retaining ring. After that, install the bearing cones and the shaft spacer. Make sure that the shaft is tightened properly, but do not over-tighten the plug. To prevent premature failures, use the right lubricant for the type of worm gear. A high viscosity oil is required for the sliding action of worm gears. In two-thirds of applications, lubricants were insufficient. If the worm is lightly loaded, a low-viscosity oil may be sufficient. Otherwise, a high-viscosity oil is necessary to keep the worm gears in good condition. Another option is to vary the number of teeth around the gear 22 to reduce the output shaft’s speed. This can be done by setting a specific ratio (for example, 5 or 10 times the motor’s speed) and modifying the worm’s dedendum accordingly. This process will reduce the output shaft’s speed to the desired level. The worm’s dedendum should be adapted to the desired axial pitch.
Worm Shaft 20
When selecting a worm gear, consider the following things to consider. These are high-performance, low-noise gears. They are durable, low-temperature, and long-lasting. Worm gears are widely used in numerous industries and have numerous benefits. Listed below are just some of their benefits. Read on for more information. Worm gears can be difficult to maintain, but with proper maintenance, they can be very reliable. The worm shaft is configured to be supported in a frame 24. The size of the frame 24 is determined by the center distance between the worm shaft 20 and the output shaft 16. The worm shaft and gear 22 may not come in contact or interfere with 1 another if they are not configured properly. For these reasons, proper assembly is essential. However, if the worm shaft 20 is not properly installed, the assembly will not function. Another important consideration is the worm material. Some worm gears have brass wheels, which may cause corrosion in the worm. In addition, sulfur-phosphorous EP gear oil activates on the brass wheel. These materials can cause significant loss of load surface. Worm gears should be installed with high-quality lubricant to prevent these problems. There is also a need to choose a material that is high-viscosity and has low friction. Speed reducers can include many different worm shafts, and each speed reducer will require different ratios. In this case, the speed reducer manufacturer can provide different worm shafts with different thread patterns. The different thread patterns will correspond to different gear ratios. Regardless of the gear ratio, each worm shaft is manufactured from a blank with the desired thread. It will not be difficult to find 1 that fits your needs.
Gear 22’s axial pitch PX
The axial pitch of a worm gear is calculated by using the nominal center distance and the Addendum Factor, a constant. The Center Distance is the distance from the center of the gear to the worm wheel. The worm wheel pitch is also called the worm pitch. Both the dimension and the pitch diameter are taken into consideration when calculating the axial pitch PX for a Gear 22. The axial pitch, or lead angle, of a worm gear determines how effective it is. The higher the lead angle, the less efficient the gear. Lead angles are directly related to the worm gear’s load capacity. In particular, the angle of the lead is proportional to the length of the stress area on the worm wheel teeth. A worm gear’s load capacity is directly proportional to the amount of root bending stress introduced by cantilever action. A worm with a lead angle of g is almost identical to a helical gear with a helix angle of 90 deg. In the present invention, an improved method of manufacturing worm shafts is described. The method entails determining the desired axial pitch PX for each reduction ratio and frame size. The axial pitch is established by a method of manufacturing a worm shaft that has a thread that corresponds to the desired gear ratio. A gear is a rotating assembly of parts that are made up of teeth and a worm. In addition to the axial pitch, a worm gear’s shaft can also be made from different materials. The material used for the gear’s worms is an important consideration in its selection. Worm gears are usually made of steel, which is stronger and corrosion-resistant than other materials. They also require lubrication and may have ground teeth to reduce friction. In addition, worm gears are often quieter than other gears.
Gear 22’s tooth parameters
A study of Gear 22’s tooth parameters revealed that the worm shaft’s deflection depends on various factors. The parameters of the worm gear were varied to account for the worm gear size, pressure angle, and size factor. In addition, the number of worm threads was changed. These parameters are varied based on the ISO/TS 14521 reference gear. This study validates the developed numerical calculation model using experimental results from Lutz and FEM calculations of worm gear shafts. Using the results from the Lutz test, we can obtain the deflection of the worm shaft using the calculation method of ISO/TS 14521 and DIN 3996. The calculation of the bending diameter of a worm shaft according to the formulas given in AGMA 6022 and DIN 3996 show a good correlation with test results. However, the calculation of the worm shaft using the root diameter of the worm uses a different parameter to calculate the equivalent bending diameter. The bending stiffness of a worm shaft is calculated through a finite element model (FEM). Using a FEM simulation, the deflection of a worm shaft can be calculated from its toothing parameters. The deflection can be considered for a complete gearbox system as stiffness of the worm toothing is considered. And finally, based on this study, a correction factor is developed. For an ideal worm gear, the number of thread starts is proportional to the size of the worm. The worm’s diameter and toothing factor are calculated from Equation 9, which is a formula for the worm gear’s root inertia. The distance between the main axes and the worm shaft is determined by Equation 14.
Gear 22’s deflection
To study the effect of toothing parameters on the deflection of a worm shaft, we used a finite element method. The parameters considered are tooth height, pressure angle, size factor, and number of worm threads. Each of these parameters has a different influence on worm shaft bending. Table 1 shows the parameter variations for a reference gear (Gear 22) and a different toothing model. The worm gear size and number of threads determine the deflection of the worm shaft. The calculation method of ISO/TS 14521 is based on the boundary conditions of the Lutz test setup. This method calculates the deflection of the worm shaft using the finite element method. The experimentally measured shafts were compared to the simulation results. The test results and the correction factor were compared to verify that the calculated deflection is comparable to the measured deflection. The FEM analysis indicates the effect of tooth parameters on worm shaft bending. Gear 22’s deflection on Worm Shaft can be explained by the ratio of tooth force to mass. The ratio of worm tooth force to mass determines the torque. The ratio between the 2 parameters is the rotational speed. The ratio of worm gear tooth forces to worm shaft mass determines the deflection of worm gears. The deflection of a worm gear has an impact on worm shaft bending capacity, efficiency, and NVH. The continuous development of power density has been achieved through advancements in bronze materials, lubricants, and manufacturing quality. The main axes of moment of inertia are indicated with the letters A-N. The three-dimensional graphs are identical for the seven-threaded and one-threaded worms. The diagrams also show the axial profiles of each gear. In addition, the main axes of moment of inertia are indicated by a white cross.
China High Quality Agricultural Machinery TL25 Front End Wheel Loader Product Application
TL25 loader is our latest development of a medium-sized loader. –Adopt CUMMINS, YUCHAI engine, powerful and reliable. –Torque converter and counter-shaft trans mission gearbox, assembled separately, higher reliability and easier maintenance. –Fully hydraulic steering system, powedr shift transmission, easier operation. –Bucket can be leveled automatically, optimized working device, higher productivity. –Comfortable operation environment, new desigh cabin, air-condition at option. –Various working devices of attachment are available, such as log grapple, pipe fork, grass fork, CZPT bucket, snowblade, pallet fork etc. to meet different need.
ITEM
SPECIFICATION
ITEM
SPECIFICATION
Overall working weight
6500kg
Front and rear axles
Rated bucket capacity
1.3m³
Main transmission type
Spiral gear,first stage decelerate
Rated load
2500kg
Final decelerate type
First stage,planetary gear decelerate
Max.tractive force
55KN
Tyre
Max.breakout force
≥58KN
Tyre specification
16/70-24
Max.grade ability
30°
Front tyre pressure
350KPa
Max. dumping height
3600mm
Front tyre pressure
350KPa
Dumping distance
900mm
Steering system
Overall dimension(L*W*H)
6200*2050*2850mm
Type
Articulated load-sensing hydraulic steering system
Main features 1)6.5tonoperating weight,heavy duty! 2) Maximum speed36km/h,fast!fast!fast! 3) Dumping height:3600mm! 4) Luxury appearance 5) With many attachments,all configuratin customer can choose. 6)With famous CZPT 4BT3*-C100 Motor. Details
Standard Equipments —Standard Bucket, —Hydraulic Torque Converter Transmission, —Floating Function, —Mechanical Joystick, —AC Cabin, —Rops&Fops Cabin, —Tipping Cabin, —Luxury Cabin Inside, —Backward Imagine, —Comfortable Seat, —Adjustable Steering Wheel, —Wheel Reducer Axle, —Air Brake, —Lock for Lifting and Steering Cylinder, —Hydraulic Pressure Check System, —Parallel Linkage, –E4 Lamp, –Free Service Spare Parts etc.
All the machine with CE ISO SGS certificate.
Attachments Titan wheel loader adopts the Hydraulic Quick Hitch. All kinds of accessories can be replaced. Such as: log grapple, grab bucket, pallet fork, road sweeper, ripper, 4 in 1 bucket, snow blade, angle blade, grass fork, hay fork, screening bucket, hydraulic hammer, stick rake,auger and so on.
Packaging details TITAN Transport packaging team helps our customer to transport their machine in safe and secure way without any damage. Close to HangZhou port, we have the natural advantage to deliver your cargo safe, on time with competitive freight cost.
Our Service
Our trained Professional service team offers high quality in-time service in a very friendly way. For a good customer experience, the content of pre -sales includes the recommendation on the right products basis on condition. All you have to do is to inform us your needs. For After-sales, to minimize the downtime, we offer air delivery for the spare parts which are within guarantee within 3 working days. We have professional technician to support trouble clearing and maintenance.
Pre-Sales Service (1) Inquiry and consulting support. (2)Sample testing support. (3)View our Factory.
After-Sales Service (1)Training how to instal the machine, training how to use the machine. (2)Engineers available to service machinery overseas.
About us Our company HangZhou Titan Heavy Machinery ,We are a professional wheel loader and excavator factory in China,owns more than 11 years experiences on producing and exporting wheel loader.We are actively trying to develop agents all over the world, looking forward to cooperating with you.
FAQ
Q:Why choose Titan? We sell every machine at a fair price.As our production increases,we are getting much support from the purchase source of raw meterial. We leave the maximum profit to customer. 1) Titan: an experienced loader manufacturer with over 11 years. 2) Titan team: customers-focused,you’ll get reply within 5 minutes. 3)Titan: premium quality with reasonable price. 4) Titan: CE,BV,SGS,ROPS and FOPS,ISO9001:2008 varified. The quality control is not an empty word in TITAN.Our products are tested and granted CE cetificate.
Q:What is Titan warranty? TITAN has a professional sales and after-service team.We are trying our best to make a good service for every customer. 1) Titan after-sales: life-long, meantime offer one year and 1 month warranty. 2) Titan proposal: order some wearing parts with loader for easy maintenance.
Q:What about Titan delivery term? TITAN Transport packsging team helps our customer to transport their machine in safe and secure way without any damage. 10-20 days after down payment received.
Q:What about the payment term? 30% advance payment,70% balance by T/T.
Types of Screw Shafts
Screw shafts come in various types and sizes. These types include fully threaded, Lead, and Acme screws. Let’s explore these types in more detail. What type of screw shaft do you need? Which 1 is the best choice for your project? Here are some tips to choose the right screw:
Machined screw shaft
The screw shaft is a basic piece of machinery, but it can be further customized depending on the needs of the customer. Its features include high-precision threads and ridges. Machined screw shafts are generally manufactured using high-precision CNC machines or lathes. The types of screw shafts available vary in shape, size, and material. Different materials are suitable for different applications. This article will provide you with some examples of different types of screw shafts. Ball screws are used for a variety of applications, including mounting machines, liquid crystal devices, measuring devices, and food and medical equipment. Various shapes are available, including miniature ball screws and nut brackets. They are also available without keyway. These components form a high-accuracy feed mechanism. Machined screw shafts are also available with various types of threaded ends for ease of assembly. The screw shaft is an integral part of linear motion systems. When you need a machined screw shaft, you need to know the size of the threads. For smaller machine screws, you will need a mating part. For smaller screw sizes, the numbers will be denominated as industry Numeric Sizes. These denominations are not metric, but rather in mm, and they may not have a threads-per-inch designation. Similarly, larger machine screws will usually have threads that have a higher pitch than those with a lower pitch. Another important feature of machine screws is that they have a thread on the entire shaft, unlike their normal counterparts. These machine screws have finer threads and are intended to be screwed into existing tapped holes using a nut. This means that these screws are generally stronger than other fasteners. They are usually used to hold together electronic components, industrial equipment, and engines. In addition to this, machine screws are usually made of a variety of materials.
Acme screw
An Acme screw is the most common type of threaded shaft available. It is available in a variety of materials including stainless steel and carbon steel. In many applications, it is used for large plates in crushing processes. ACME screws are self-locking and are ideal for applications requiring high clamping force and low friction. They also feature a variety of standard thread forms, including knurling and rolled worms. Acme screws are available in a wide range of sizes, from 1/8″ to 6″. The diameter is measured from the outside of the screw to the bottom of the thread. The pitch is equal to the lead in a single start screw. The lead is equal to the pitch plus the number of starts. A screw of either type has a standard pitch and a lead. Acme screws are manufactured to be accurate and durable. They are also widely available in a wide range of materials and can be customized to fit your needs. Another type of Acme screw is the ball screw. These have no back drive and are widely used in many applications. Aside from being lightweight, they are also able to move at faster speeds. A ball screw is similar to an Acme screw, but has a different shape. A ball screw is usually longer than an Acme screw. The ball screw is used for applications that require high linear speeds. An Acme screw is a common choice for many industries. There are many factors that affect the speed and resolution of linear motion systems. For example, the nut position and the distance the screw travels can all affect the resolution. The total length of travel, the speed, and the duty cycle are all important. The lead size will affect the maximum linear speed and force output. If the screw is long, the greater the lead size, the higher the resolution. If the lead length is short, this may not be the most efficient option.
Lead screw
A lead screw is a threaded mechanical device. A lead screw consists of a cylindrical shaft, which includes a shallow thread portion and a tightly wound spring wire. This spring wire forms smooth, hard-spaced thread convolutions and provides wear-resistant engagement with the nut member. The wire’s leading and trailing ends are anchored to the shaft by means appropriate to the shaft’s composition. The screw is preferably made of stainless steel. When selecting a lead screw, 1 should first determine its critical speed. The critical speed is the maximum rotations per minute based on the natural frequency of the screw. Excessive backlash will damage the lead screw. The maximum number of revolutions per minute depends on the screw’s minor diameter, length, assembly alignment, and end fixity. Ideally, the critical speed is 80% of its evaluated critical speed. A critical speed is not exceeded because excessive backlash would damage the lead screw and may be detrimental to the screw’s performance. The PV curve defines the safe operating limits of a lead screw. This relationship describes the inverse relationship between contact surface pressure and sliding velocity. As the PV value increases, a lower rotation speed is required for heavier axial loads. Moreover, PV is affected by material and lubrication conditions. Besides, end fixity, which refers to the way the lead screw is supported, also affects its critical speed. Fixed-fixed and free end fixity are both possible. Lead screws are widely used in industries and everyday appliances. In fact, they are used in robotics, lifting equipment, and industrial machinery. High-precision lead screws are widely used in the fields of engraving, fluid handling, data storage, and rapid prototyping. Moreover, they are also used in 3D printing and rapid prototyping. Lastly, lead screws are used in a wide range of applications, from measuring to assembly.
Fully threaded screw
A fully threaded screw shaft can be found in many applications. Threading is an important feature of screw systems and components. Screws with threaded shafts are often used to fix pieces of machinery together. Having fully threaded screw shafts ensures that screws can be installed without removing the nut or shaft. There are 2 major types of screw threads: coarse and fine. When it comes to coarse threads, UTS is the most common type, followed by BSP. In the 1840s, a British engineer named Joseph Whitworth created a design that was widely used for screw threads. This design later became the British Standard Whitworth. This standard was used for screw threads in the United States during the 1840s and 1860s. But as screw threads evolved and international standards were established, this system remained largely unaltered. A new design proposed in 1864 by William Sellers improved upon Whitworth’s screw threads and simplified the pitch and surface finish. Another reason for using fully threaded screws is their ability to reduce heat. When screw shafts are partially threaded, the bone grows up to the screw shaft and causes the cavity to be too narrow to remove it. Consequently, the screw is not capable of backing out. Therefore, fully threaded screws are the preferred choice for inter-fragmentary compression in children’s fractures. However, surgeons should know the potential complication when removing metalwork. The full thread depth of a fully threaded screw is the distance at which a male thread can freely thread into the shaft. This dimension is typically 1 millimeter shy of the total depth of the drilled hole. This provides space for tap lead and chips. The full-thread depth also makes fully threaded screws ideal for axially-loaded connections. It is also suitable for retrofitting applications. For example, fully threaded screws are commonly used to connect 2 elements.
Ball screw
The basic static load rating of a ball screw is determined by the product of the maximum axial static load and the safety factor “s0”. This factor is determined by past experience in similar applications and should be selected according to the design requirements of the application. The basic static load rating is a good guideline for selecting a ball screw. There are several advantages to using a ball screw for a particular application. The following are some of the most common factors to consider when selecting a ball screw. The critical speed limit of a ball screw is dependent on several factors. First of all, the critical speed depends on the mass, length and diameter of the shaft. Second, the deflection of the shaft and the type of end bearings determine the critical speed. Finally, the unsupported length is determined by the distance between the ball nut and end screw, which is also the distance between bearings. Generally, a ball screw with a diameter greater than 1.2 mm has a critical speed limit of 200 rpm. The first step in manufacturing a high-quality ball screw is the choice of the right steel. While the steel used for manufacturing a ball screw has many advantages, its inherent quality is often compromised by microscopic inclusions. These microscopic inclusions may eventually lead to crack propagation, surface fatigue, and other problems. Fortunately, the technology used in steel production has advanced, making it possible to reduce the inclusion size to a minimum. However, higher-quality steels can be expensive. The best material for a ball screw is vacuum-degassed pure alloy steel. The lead of a ball screw shaft is also an important factor to consider. The lead is the linear distance between the ball and the screw shaft. The lead can increase the amount of space between the balls and the screws. In turn, the lead increases the speed of a screw. If the lead of a ball screw is increased, it may increase its accuracy. If not, the lead of a ball screw can be improved through preloading, lubrication, and better mounting accuracy.
VIFT forklift advantages: 1.Power System. VIFT forklifts are all with reliable power accessories,like CZPT Engine. All accessories are support by domestic and world famous brand, high quality, reliable after-sales.We follow the strict environmental design,all engines match the China or even higher emission standards. 2.Super comfortable. VIFT forklifts are all with comfortable driving space,adjustable steering wheel and seats,super low and non-slip step,suspension steering axle,storing space,and convenient LCD panel. 3.VIFT forklift can equip with different attachments according to your need.
Engine Option
Manufacture
Model
No.of Cylinder
Displacement(CC)
Rated Output/r.p.m(kw)
Rated Torque/r.p.m(N.m)
Bore*Stroke
ISUZU
C240NKFC-01
4
2369
35.4/25/8822 0571 -57521229
Fax: 86~/8822 0571 -57521229
Tel:
Add: No 858, FengGao Road , Xihu (West Lake) Dis. district , ZheJiang , China .
VIFT American Representative:
Tel:
Screw Shaft Types
If you’re looking for a screw shaft, but aren’t sure which type to buy, you’re in luck. In this article, we’ll talk about the different types, including Threaded shank, Round head, and Machined. Once you’ve read it, you’ll know which type to buy. Then, you can decide whether you want a ball screw nut or a threaded shank.
Machined screw shafts
Besides the standard stainless steel shaft, manufacturers also provide a variety of other materials, such as titanium, bronze, and brass. In addition to stainless steel, manufacturers also provide a variety of top-coating options, including zinc, brass, and chromium. Aluminum screws are not particularly durable and are easily affected by weather. Most screw shafts feature self-locking mechanisms. They are especially useful in C-clamps, vises, and screw-top container lids. For applications where accuracy is vital, a ball screw shaft needs to be annealed. A heat treatment can be performed on the ball screw shaft to ensure that both ends are heated evenly. In this process, the shaft will be more durable, while maintaining its high-precision properties. These screw shafts are a key component in computer-controlled motion-control systems, wire bonding, and other industries that require high-precision and high-quality performance. Depending on the material used, screw shafts can be made of stainless steel or titanium. High-precision CNC machines and lathes are typically used to manufacture screw shafts. Various shapes and sizes are available, each with a specific application. Whether you need a small or large screw, you can find 1 to fit your needs. And since each size requires a different material, your choice of material is important as well. In general, the materials used for machining screw shafts are steel, stainless steel, titanium, brass, bronze, and aluminum. Metals that resist corrosion are also commonly used. Other materials for screw shafts are Teflon, nylon, and nylon. You can also find threaded screw shafts in materials such as porcelain, glass, and ceramic. If you want to use your screws in a unique material, consider purchasing a customized one.
Ball screw nuts
If you have a screw shaft, the last thing you want to worry about is the ball nut slipping off. To prevent this, you can place a temporary stop in the shaft’s grooves to ensure that the ball nut does not slide off. When you remove the stop, you can then install the ball screw nut. But, before you can install the ball screw nut, you have to make sure that you have a good grip on the shaft. When selecting ball screw nuts, it’s important to consider how much preload you need to apply to avoid excessive backlash. Preloading eliminates this problem by making the ball nut compact. It also prevents backlash, which is lost motion caused by clearance between the ball and nut. Backlash disrupts repeatability and accuracy. This is where spacer preloading comes in. You can insert a spacer between the 2 ball nuts to transmit the force to the nut. However, you should keep in mind that this method reduces the load capacity of the ball screw. The critical speed of a screw is the maximum rotating speed before it whips. This critical speed is influenced by several factors, including the diameter of the screw shaft, the number of support elements, and the material. By adjusting these factors, you can reduce the number of components used and the amount of time it takes to assemble the screw shaft. In addition, you can also reduce the number of components and avoid stacking tolerances. However, the critical speed of plastic nuts is limited due to sliding friction. The ball screw nut has several characteristics that make it unique. Its most prominent feature is the presence of ball bearings. These balls help reduce friction between the screw nut and the shaft. Without ball bearings, the friction would be too high to function properly. Another important characteristic is the groove profile of the nut and ball. These 2 features ensure that the ball and the nut meet at 2 points. You’ll be amazed by the results of the work of these ball screw nuts.
Threaded shank
Wood screws are usually not fully threaded because the shank has an unthreaded portion at the top. This shoulder part forces the screw to compress 2 pieces of wood, which prevents the screw from overheating and compromising the materials strength. As the screw is threaded partially up, it is not as difficult to remove as a fully threaded screw. However, it is important to note that a wood screw will not hold as tightly as 1 with a fully threaded shank. In addition to being universal, screw threads can be of different sizes. For example, a M8 screw has a thread pitch of 1.25 mm. To avoid confusion, screw thread pitches are commonly given with a multiplication sign. For example, M8x1 means that the screw is 8 mm in diameter but has a thread pitch of 1 mm per 360-degree rotation. Those who are not familiar with these dimensions may find it confusing. The OD of the threaded portion of a bolt is generally smaller than the OD of the nut. If the shank is too deep for the nut to fit, the threads may bottom out. This is why it’s important to use a thread-cutting bit with a small thread diameter. You can use a micrometer or caliper to measure the thread diameter. This tool will also allow you to easily identify which screw size fits where and how well. The metric system is the most widely used. Fasteners with DIN numbers are generally metric in size. This makes them very useful for industrial settings. You can find metric-sized screws anywhere, as long as you buy them from a reputable manufacturer. These fasteners also come with a dog point, which is used for safety wire. If the screw needs to be replaced, the shank can be drilled with a hole for a safety wire or for a dog-point.
Round head
A round head screw is the most common type used for machine screws. Other common types include truss head, flat head, and hexed head. Each has a different profile and are used for different purposes. A round head screw is typically wider than a flat or a hexed head, and has a slightly rounded surface. These screws are useful for projects involving sheet metal or sheet-metal parts. Round heads are usually slightly wider than a hex head screw, and they may also be used as a substitute for washers in certain applications. However, truss heads are not necessary for every project. A wood screw has a smooth shank that protrudes above the surface of the material it is attaching. A metal screw has a threaded shaft that is fully threaded from head to point, and a fully threaded shaft provides more bite. Two common head styles are round head and pan head. If the task requires the screw to be flush or countersunk, the round head will be the best choice. Another type is the Reed & Prince screw drive. These are similar to Phillips screws but have a 75-degree V shape. They are commonly used in marine hardware and are also known as BNAE NFL22-070. This type is also used for steel plate hangers. In addition to round head and pan head screws, there are a variety of other screw types. You can even get a head with a slotted head if you know where to look. Screw diameters are specified according to the ISO 261 or ISO 262 standards. An M8 screw has a diameter of 8.25 mm. The M8 screw has a pitch of 1.25 mm, which is equivalent to 1 mm per 360 degrees. There are several other standard screw sizes and thread diameters available. You can find them all by consulting the relevant standards. But remember, the metric system is the most popular.
Self-locking mechanism
A self-locking mechanism for a screw shaft is a device that secures the screw to its supporting member in a failure position. The locking mechanism provides a positive connection between the screw shaft and the control surface during normal operation, and locks the screw to its supporting member when the screw fails. Previous attempts to solve this problem have typically used secondary nuts with free play on the screw, which were intentionally designed to jam when loaded. However, such a device can be unreliable, which is why the present invention offers a more robust and reliable locking mechanism. The self-locking function of a screw depends on several factors, including its pitch angle and the coefficient of friction of the threads. The angle of friction must be less than the tangent of the material pairing to prevent untightening of the screw. Screws with self-locking mechanisms have an efficiency e lower than 50%, which is less than half. Self-locking screws also have the benefit of being less efficient than a standard screw. Unlike a normal screw, a self-locking screw can be turned in either direction. The nut 22 rotates with the screw shaft, and the member 23 is translated in an axial direction. Regardless of the direction of the rotation of the screw, this axial translation will result in the opposite moment to that input moment. While screw self-locking mechanisms are typically less expensive, they are more reliable and durable. Another important feature of self-locking screws is that they are not susceptible to independent loosening. The screw cannot rotate without a certain amount of torque. In addition, a self-locking screw shaft must have a small wedge with a smaller half-angle than the arctangent of the static friction. This means that the torque applied by the driver must be greater than the torque needed to overcome the friction.