Product Description
Chinese Brand Agricultural Machinery 2.5 Ton Wheel Loader
Product Application
| ITEM | SPECIFICATION | ITEM | SPECIFICATION |
| Overall working weight | 6500kg | Front and rear axles | |
| Rated bucket capacity | 1.3m³ | Main transmission type | Spiral gear,first stage decelerate |
| Rated load | 2500kg | Final decelerate type | First stage,planetary gear decelerate |
| Max.tractive force | 55KN | Tyre | |
| Max.breakout force | ≥58KN | Tyre specification | 16/70-24 |
| Max.grade ability | 30° | Front tyre pressure | 350KPa |
| Max. dumping height | 3600mm | Front tyre pressure | 350KPa |
| Dumping distance | 900mm | Steering system | |
| Overall dimension(L*W*H) | 6200*2050*2850mm | Type | Articulated load-sensing hydraulic steering system |
| Engine | Steering angle | ±35° | |
| Model | Yuchai | Mini turning radius | 4800mm |
| Type | Inline,water cooling.dry cylinder,direct injection | system working pressure | 16MPa |
| Number of cylinder-bore/stroke | 4 | Boom lifting time | 5s |
| Rated power/Rated speed | 85KW / 2200r/min | Total time | 10s |
| Transimission system | Brake system | ||
| Torque converter | Single-stage | Service brake | Air-on-oil, caliper-disk |
| Torque ratio | 3.2 | parking brake | Manual caliper disc |
| Transmission type | Planetary power shift | Capacity | |
| Gear shift | 4 forwardshift,4 reverseshift | Fuel | 60L |
| Max.speed | 36km/h | Hydraulic | 60 |
TL25 loader is our latest development of a medium-sized loader.
–Adopt CUMMINS, YUCHAI engine, powerful and reliable.
–Torque converter and counter-shaft trans mission gearbox, assembled separately, higher reliability and easier maintenance.
–Fully hydraulic steering system, powedr shift transmission, easier operation.
–Bucket can be leveled automatically, optimized working device, higher productivity.
–Comfortable operation environment, new desigh cabin, air-condition at option.
–Various working devices of attachment are available, such as log grapple, pipe fork, grass fork, CZPT bucket, snowblade, pallet fork etc. to meet different need.
Main features
1)6.5ton operating weight,heavy duty!
2) Maximum speed 36km/h,fast!fast!fast!
3) Dumping height:3600mm!
4) Luxury appearance
5) With many attachments,all configuratin customer can choose.
Standard Equipments
—Standard Bucket,
—Hydraulic Torque Converter Transmission,
—Floating Function,
—Mechanical Joystick,
—AC Cabin,
—Rops&Fops Cabin,
—Tipping Cabin,
—Luxury Cabin Inside,
—Backward Imagine,
—Comfortable Seat,
—Adjustable Steering Wheel,
—Wheel Reducer Axle,
—Air Brake,
—Lock for Lifting and Steering Cylinder,
—Hydraulic Pressure Check System,
—Parallel Linkage,
–E4 Lamp,
–Free Service Spare Parts etc
Certifications
All the machine with CE ISO SGS certificate.
Attachments
Titan wheel loader adopts the Hydraulic Quick Hitch. All kinds of accessories can be replaced. Such as: log grapple, grab bucket, pallet fork, road sweeper, ripper, 4 in 1 bucket, snow blade, angle blade, grass fork, hay fork, screening bucket, hydraulic hammer, stick rake,auger and so on.
Our Service
Our trained Professional service team offers high quality in-time service in a very friendly way.
For a good customer experience, the content of pre -sales includes the recommendation on the right products basis on condition. All you have to do is to inform us your needs.
For After-sales, to minimize the downtime, we offer air delivery for the spare parts which are within guarantee within 3 working days.
We have professional technician to support trouble clearing and maintenance.
Pre-Sales Service
(1) Inquiry and consulting support.
(2)Sample testing support.
(3)View our Factory.
After-Sales Service
(1)Training how to instal the machine, training how to use the machine.
(2)Engineers available to service machinery overseas.
Packing & Delivery
We use container transportation,according to your requirements,for you to choose the appropriate collccation If container is too tighber,we will use pefilm for packing or pack it accordfng to customers special requset.
About Us
HangZhou Titan Heavy Machinery Co. Ltd
HangZhou Titan Heavy Machinery Co. Ltd is a professional manufacturer engaged in the research, development, production, sale and service of wheel loader, excavator and forklift.
In addition, we have obtained many kinds of certificates SGS, ISO CE etc. Whether selecting a current product from our catalog orseeking engineering assistance for your application, you can talk to our customer service center about your sourcing requirements.
We sincerely thank all the friend’s support at home andabroad, look forward to establish development business cooperation with you, hand in hand advances boldly, create prosperity.
Our agent is interviewed by local TV station,give you a reason why choose titan.we provide our agents with technical support,service suport,exhibition support,price support,quality support and help them to open the local market and establish long-term cooperation.
FAQ
Q:Why choose Titan?
We sell every machine at a fair price.As our production increases,we are getting much support from the purchase source of raw meterial.
We leave the maximum profit to customer.
1) Titan: an experienced loader manufacturer with over 11 years.
2) Titan team: customers-focused,you’ll get reply within 5 minutes.
3)Titan: premium quality with reasonable price.
4) Titan: CE,BV,SGS,ROPS and FOPS,ISO9001:2008 varified.
The quality control is not an empty word in TITAN.Our products are tested and granted CE cetificate.
Q:What is Titan warranty?
TITAN has a professional sales and after-service team.We are trying our best to make a good service for every customer.
1) Titan after-sales: life-long, meantime offer one year and 1 month warranty.
2) Titan proposal: order some wearing parts with loader for easy maintenance.
Q:What about Titan delivery term?
TITAN Transport packsging team helps our customer to transport their machine in safe and secure way without any damage.
10-20 days after down payment received.
Q:What about the payment term?
30% advance payment,70% balance by T/T.
Stiffness and Torsional Vibration of Spline-Couplings
In this paper, we describe some basic characteristics of spline-coupling and examine its torsional vibration behavior. We also explore the effect of spline misalignment on rotor-spline coupling. These results will assist in the design of improved spline-coupling systems for various applications. The results are presented in Table 1.
Stiffness of spline-coupling
The stiffness of a spline-coupling is a function of the meshing force between the splines in a rotor-spline coupling system and the static vibration displacement. The meshing force depends on the coupling parameters such as the transmitting torque and the spline thickness. It increases nonlinearly with the spline thickness.
A simplified spline-coupling model can be used to evaluate the load distribution of splines under vibration and transient loads. The axle spline sleeve is displaced a z-direction and a resistance moment T is applied to the outer face of the sleeve. This simple model can satisfy a wide range of engineering requirements but may suffer from complex loading conditions. Its asymmetric clearance may affect its engagement behavior and stress distribution patterns.
The results of the simulations show that the maximum vibration acceleration in both Figures 10 and 22 was 3.03 g/s. This results indicate that a misalignment in the circumferential direction increases the instantaneous impact. Asymmetry in the coupling geometry is also found in the meshing. The right-side spline’s teeth mesh tightly while those on the left side are misaligned.
Considering the spline-coupling geometry, a semi-analytical model is used to compute stiffness. This model is a simplified form of a classical spline-coupling model, with submatrices defining the shape and stiffness of the joint. As the design clearance is a known value, the stiffness of a spline-coupling system can be analyzed using the same formula.
The results of the simulations also show that the spline-coupling system can be modeled using MASTA, a high-level commercial CAE tool for transmission analysis. In this case, the spline segments were modeled as a series of spline segments with variable stiffness, which was calculated based on the initial gap between spline teeth. Then, the spline segments were modelled as a series of splines of increasing stiffness, accounting for different manufacturing variations. The resulting analysis of the spline-coupling geometry is compared to those of the finite-element approach.
Despite the high stiffness of a spline-coupling system, the contact status of the contact surfaces often changes. In addition, spline coupling affects the lateral vibration and deformation of the rotor. However, stiffness nonlinearity is not well studied in splined rotors because of the lack of a fully analytical model.
Characteristics of spline-coupling
The study of spline-coupling involves a number of design factors. These include weight, materials, and performance requirements. Weight is particularly important in the aeronautics field. Weight is often an issue for design engineers because materials have varying dimensional stability, weight, and durability. Additionally, space constraints and other configuration restrictions may require the use of spline-couplings in certain applications.
The main parameters to consider for any spline-coupling design are the maximum principal stress, the maldistribution factor, and the maximum tooth-bearing stress. The magnitude of each of these parameters must be smaller than or equal to the external spline diameter, in order to provide stability. The outer diameter of the spline must be at least 4 inches larger than the inner diameter of the spline.
Once the physical design is validated, the spline coupling knowledge base is created. This model is pre-programmed and stores the design parameter signals, including performance and manufacturing constraints. It then compares the parameter values to the design rule signals, and constructs a geometric representation of the spline coupling. A visual model is created from the input signals, and can be manipulated by changing different parameters and specifications.
The stiffness of a spline joint is another important parameter for determining the spline-coupling stiffness. The stiffness distribution of the spline joint affects the rotor’s lateral vibration and deformation. A finite element method is a useful technique for obtaining lateral stiffness of spline joints. This method involves many mesh refinements and requires a high computational cost.
The diameter of the spline-coupling must be large enough to transmit the torque. A spline with a larger diameter may have greater torque-transmitting capacity because it has a smaller circumference. However, the larger diameter of a spline is thinner than the shaft, and the latter may be more suitable if the torque is spread over a greater number of teeth.
Spline-couplings are classified according to their tooth profile along the axial and radial directions. The radial and axial tooth profiles affect the component’s behavior and wear damage. Splines with a crowned tooth profile are prone to angular misalignment. Typically, these spline-couplings are oversized to ensure durability and safety.
Stiffness of spline-coupling in torsional vibration analysis
This article presents a general framework for the study of torsional vibration caused by the stiffness of spline-couplings in aero-engines. It is based on a previous study on spline-couplings. It is characterized by the following 3 factors: bending stiffness, total flexibility, and tangential stiffness. The first criterion is the equivalent diameter of external and internal splines. Both the spline-coupling stiffness and the displacement of splines are evaluated by using the derivative of the total flexibility.
The stiffness of a spline joint can vary based on the distribution of load along the spline. Variables affecting the stiffness of spline joints include the torque level, tooth indexing errors, and misalignment. To explore the effects of these variables, an analytical formula is developed. The method is applicable for various kinds of spline joints, such as splines with multiple components.
Despite the difficulty of calculating spline-coupling stiffness, it is possible to model the contact between the teeth of the shaft and the hub using an analytical approach. This approach helps in determining key magnitudes of coupling operation such as contact peak pressures, reaction moments, and angular momentum. This approach allows for accurate results for spline-couplings and is suitable for both torsional vibration and structural vibration analysis.
The stiffness of spline-coupling is commonly assumed to be rigid in dynamic models. However, various dynamic phenomena associated with spline joints must be captured in high-fidelity drivetrain models. To accomplish this, a general analytical stiffness formulation is proposed based on a semi-analytical spline load distribution model. The resulting stiffness matrix contains radial and tilting stiffness values as well as torsional stiffness. The analysis is further simplified with the blockwise inversion method.
It is essential to consider the torsional vibration of a power transmission system before selecting the coupling. An accurate analysis of torsional vibration is crucial for coupling safety. This article also discusses case studies of spline shaft wear and torsionally-induced failures. The discussion will conclude with the development of a robust and efficient method to simulate these problems in real-life scenarios.
Effect of spline misalignment on rotor-spline coupling
In this study, the effect of spline misalignment in rotor-spline coupling is investigated. The stability boundary and mechanism of rotor instability are analyzed. We find that the meshing force of a misaligned spline coupling increases nonlinearly with spline thickness. The results demonstrate that the misalignment is responsible for the instability of the rotor-spline coupling system.
An intentional spline misalignment is introduced to achieve an interference fit and zero backlash condition. This leads to uneven load distribution among the spline teeth. A further spline misalignment of 50um can result in rotor-spline coupling failure. The maximum tensile root stress shifted to the left under this condition.
Positive spline misalignment increases the gear mesh misalignment. Conversely, negative spline misalignment has no effect. The right-handed spline misalignment is opposite to the helix hand. The high contact area is moved from the center to the left side. In both cases, gear mesh is misaligned due to deflection and tilting of the gear under load.
This variation of the tooth surface is measured as the change in clearance in the transverse plain. The radial and axial clearance values are the same, while the difference between the 2 is less. In addition to the frictional force, the axial clearance of the splines is the same, which increases the gear mesh misalignment. Hence, the same procedure can be used to determine the frictional force of a rotor-spline coupling.
Gear mesh misalignment influences spline-rotor coupling performance. This misalignment changes the distribution of the gear mesh and alters contact and bending stresses. Therefore, it is essential to understand the effects of misalignment in spline couplings. Using a simplified system of helical gear pair, Hong et al. examined the load distribution along the tooth interface of the spline. This misalignment caused the flank contact pattern to change. The misaligned teeth exhibited deflection under load and developed a tilting moment on the gear.
The effect of spline misalignment in rotor-spline couplings is minimized by using a mechanism that reduces backlash. The mechanism comprises cooperably splined male and female members. One member is formed by 2 coaxially aligned splined segments with end surfaces shaped to engage in sliding relationship. The connecting device applies axial loads to these segments, causing them to rotate relative to 1 another.
